Sensitivity-Based, Multi-Objective Design of Vehicle Suspension Systems

Author(s):  
Alfonso Callejo ◽  
Javier García de Jalón ◽  
Pablo Luque ◽  
Daniel A. Mántaras

This article deals with the dynamic response optimization of mechanical systems, based on the computation of independent state sensitivities. Specifically, the dynamic behavior of a coach is analyzed in detail so as to improve its response in terms of handling and ride comfort behaviors. To that end, the coach is modeled as an 18DOF multibody system, whose equations of motion are posed using an efficient dynamic formulation based on Maggi's equations. Next, a direct-automatic differentiation approach for the computation of independent state sensitivities is applied. This allows one to quantify the effect of 19 design parameters on the vehicle dynamic response and to compute the design sensitivities or objective function gradients. Finally, handling and ride comfort objective functions are defined and are used to carry out a multi-objective suspension design optimization process, improving the vehicle response by 70% in an effective yet automatic way.

1979 ◽  
Vol 101 (3) ◽  
pp. 263-271 ◽  
Author(s):  
E. H. Chang ◽  
V. K. Garg ◽  
C. H. Goodspeed ◽  
S. P. Singh

A mathematical model for a six-axle locomotive is developed to investigate its dynamic response on tangent track due to vertical and/or lateral track irregularities. The model represents the locomotive as a system of thirty-nine degrees of freedom. The nonlinearities considered in the model are primarily associated with stiffness and damping characteristics of the primary suspension system. The transient and steady-state responses of the locomotive are obtained for the linear and nonlinear primary suspension systems. The response time-histories of the locomotive obtained by integrating the generalized equations of motion are presented. The potential uses of the model are indicated for studying the influence of different design parameters and predicting subsequent dynamic response.


2018 ◽  
Vol 875 ◽  
pp. 105-112 ◽  
Author(s):  
Van Quynh Le ◽  
Khac Tuan Nguyen

In order to improve the vibratory roller ride comfort, a multi-objective optimization method based on the improved genetic algorithm NSGA-II is proposed to optimize the design parameters of cab’s isolation system when vehicle operates under the different conditions. To achieve this goal, 3D nonlinear dynamic model of a single drum vibratory roller was developed based on the analysis of the interaction between vibratory roller and soil. The weighted r.m.s acceleration responses of the vertical driver’s seat, pitch and roll angle of the cab are chosen as the objective functions. The optimal design parameters of cab’s isolation system are indentified based on a combination of the vehicle nonlinear dynamic model of Matlab/Simulink and the NSGA - II genetic algorithm method. The results indicate that three objective function values are reduced significantly to improve vehicle ride comfort.


Author(s):  
Seyed Milad Mousavi Bideleh ◽  
Viktor Berbyuk

Ride comfort, safety, wear and vehicle speed are the most important factors in evaluating the efficiency of railway transportation. In order to decrease the track access charges it is often desirable to run the vehicle at maximum allowed speed, while keeping an admissible amount of wear in system. This usually deteriorates the ride comfort and safety level during the operation. Therefore, an optimization problem to find a tradeoff value for vehicle speed and design parameters is inevitable. Since, ride comfort, safety and wear values are sensitive to primary and secondary suspensions’ damping parameters it is desirable to find the optimum values of such design variables. In this regard, the multiobjective optimization of railway vehicle dampers is considered to increase the cost-efficiency of railway operation. One car vehicle model with 26 degrees of freedom (DOF) along with a set of initial states, design parameters and operational conditions is explored here. All bodies are assumed to be rigid. Vehicle carbody and bogie frames supposed to have the full set of DOF in space. While, only lateral and yaw motions are considered for each wheelset. It is also assumed that wheelset roll angle is a function of the lateral displacement. Primary and secondary suspensions compromised of parallel linear springs and dampers in longitudinal, vertical and lateral directions which connect wheelsets to bogie frames, and bogie frames to carbody, respectively. Lagrange formalism is employed to obtain the system’s equations of motion. The nonlinear heuristic theory is chosen to relate creepages and the corresponding creep contact forces. The dynamic response of the system is obtained for different operational scenarios including ideal and imperfect tangent and curved tracks. Series-based functions are chosen to approximate the harmonic lateral track irregularities. Accelerations at carbody level, shift forces and wear number are used to evaluate the ride comfort, safety and wear, respectively. MATLAB genetic algorithm optimization routine is applied to perform the optimization. The Pareto sets and Pareto fronts obtained from this study provide the vectors of optimal design parameters corresponding to maximum admissible vehicle speed and guarantee the best tradeoff values for safety and comfort with threshold on wear for each operational scenario. Analysis of the obtained results gives insight into multiobjective optimized dynamic response of a railway vehicle and useful hints for designing adaptive bogie systems with the possibility to switch between optimal damping parameters value and provide the best operational efficiency.


Author(s):  
B. K. Lee

Abstract This paper presents the dynamic response and analysis of a dynamic resistor in a rotating system which is sensitive to the vibration of the rotating system. The sensitivity of the dynamic resistor is adjusted in order to stabilize the rotating system when acted upon by various excitation input functions. The equations of motion of the dynamic resistor and the rotating system, derived by the use of the energy method, result in coupled nonlinear differential equations, and the response of the dynamic resistor is highly correlated to the vibration of the rotating system. In this paper, the derivation of equations of motion of the dynamic resistor and the rotating system and their dynamic responses are analyzed in order to determine the optimal design parameters that provide stability for the rotating system when it is excited by external input forcing functions. The dynamic response is obtained both by experimental data and computer simulation. The experimental data indicate that the sensitivity of the dynamic resistor is related to the vibrating response of the rotating system and the rotational system parameters including the natural frequency. The dynamic response obtained by computer simulation is compared with the experimental data. The computer simulation results are to be used to determine the optimal values of the parameters of the dynamic resistor with respect to the rotating system. The uniqueness of this system is that the dynamic resistor is completely isolated from other inputs except the rotational vibration of the rotating system. The conclusions include recommendations and areas for future research.


2020 ◽  
Vol 14 ◽  
Author(s):  
Osama Bedair

Background: Modular steel buildings (MSB) are extensively used in petrochemical plants and refineries. Limited guidelines are available in the industry for analysis and design of (MSB) subject to accidental vapor cloud explosions (VCEs). Objectives: The paper presents simplified engineering model for modular steel buildings (MSB) subject to accidental vapor cloud explosions (VCEs) that are extensively used in petrochemical plants and refineries. Method: A Single degree of freedom (SDOF) dynamic model is utilized to simulate the dynamic response of primary building components. Analytical expressions are then provided to compute the dynamic load factors (DLF) for critical building elements. Recommended foundation systems are also proposed to install the modular building with minimum cost. Results: Numerical results are presented to illustrate the dynamic response of (MSB) subject to blast loading. It is shown that (DLF)=1.6 is attained at (td/t)=0.4 for front wall (W1) with (td/T)=1.25. For side walls (DLF)=1.41 and is attained at (td/t)=0.6. Conclusions: The paper presented simplified tools for analysis and design of (MSB) subject accidental vapor cloud blast explosions (VCEs). The analytical expressions can be utilized by practitioners to compute the (MSB) response and identify the design parameters. They are simple to use compared to Finite Element Analysis.


Author(s):  
Pranay Seshadri ◽  
Shahrokh Shahpar ◽  
Geoffrey T. Parks

Robust design is a multi-objective optimization framework for obtaining designs that perform favorably under uncertainty. In this paper robust design is used to redesign a highly loaded, transonic rotor blade with a desensitized tip clearance. The tip gap is initially assumed to be uncertain from 0.5 to 0.85% span, and characterized by a beta distribution. This uncertainty is then fed to a multi-objective optimizer and iterated upon. For each iteration of the optimizer, 3D-RANS computations for two different tip gaps are carried out. Once the simulations are complete, stochastic collocation is used to generate mean and variance in efficiency values, which form the two optimization objectives. Two such robust design studies are carried out: one using 3D blade engineering design parameters (axial sweep, tangential lean, re-cambering and skew) and the other utilizing suction and pressure side surface perturbations (with bumps). A design is selected from each Pareto front. These designs are robust: they exhibit a greater mean efficiency and lower variance in efficiency compared to the datum blade. Both robust designs were also observed to have significantly higher aft and reduced fore tip loading. This resulted in a weaker clearance vortex, wall jet and double leakage flow, all of which lead to reduced mixed-out losses. Interestingly, the robust designs did not show an increase in total pressure at the tip. It is believed that this is due to a trade-off between fore-loading the tip and obtaining a favorable total pressure rise and higher mixed-out losses, or aft-loading the tip, obtaining a lower pressure rise and lower mixed-out losses.


Machines ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 107
Author(s):  
Rongchao Jiang ◽  
Zhenchao Jin ◽  
Dawei Liu ◽  
Dengfeng Wang

In order to reduce the negative effect of lightweighting of suspension components on vehicle dynamic performance, the control arm and torsion beam widely used in front and rear suspensions were taken as research objects for studying the lightweight design method of suspension components. Mesh morphing technology was employed to define design variables. Meanwhile, the rigid–flexible coupling vehicle model with flexible control arm and torsion beam was built for vehicle dynamic simulations. The total weight of control arm and torsion beam was taken as optimization objective, as well as ride comfort and handling stability performance indexes. In addition, the fatigue life, stiffness, and modal frequency of control arm and torsion beam were taken as the constraints. Then, Kriging model and NSGA-II were adopted to perform the multi-objective optimization of control arm and torsion beam for determining the lightweight scheme. By comparing the optimized and original design, it indicates that the weight of the optimized control arm and torsion beam are reduced 0.505 kg and 1.189 kg, respectively, while structural performance and vehicle performance satisfy the design requirement. The proposed multi-objective optimization method achieves a remarkable mass reduction, and proves to be feasible and effective for lightweight design of suspension components.


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