Short Carbon Fiber-Reinforced Epoxy Tribomaterials Self-Lubricated by Wax Containing Microcapsules

2014 ◽  
Vol 81 (12) ◽  
Author(s):  
Nay Win Khun ◽  
He Zhang ◽  
Xiu-zhi Tang ◽  
Chee Yoon Yue ◽  
Jinglei Yang

The effects of wax lubricant filled microcapsule content on the tribological properties of epoxy composites without or with 8 wt.% short carbon fibers (SCFs) were systematically investigated. The core percentage of the microcapsules used in this study was about 70 wt.%. The tribological results clearly showed that the friction and wear of the epoxy composites without or with SCFs tested against a 6 mm steel ball significantly decreased with increased microcapsule content from 2.5 to 10 wt.% as a result of the increased amount of released wax lubricant to lubricate rubbing surfaces. The epoxy composites with 8 wt.% SCFs exhibited the lower friction and wear than the ones without SCFs due to the combined lubricating effects of SCFs and released wax lubricant and the improved mechanical strength of the composites. It can be concluded that the higher microcapsule content gives rise to the lower friction and wear of the epoxy composites as the epoxy composites with 8 wt.% SCFs have the better tribological performance than the ones without SCFs.

2018 ◽  
Vol 225 ◽  
pp. 01022
Author(s):  
Falak O. Abasi ◽  
Raghad U. Aabass

Newer manufacturing techniques were invented and introduced during the last few decades; some of them were increasingly popular due to their enhanced advantages and ease of manufacturing over the conventional processes. Polymer composite material such as glass, carbon and Kevlar fiber reinforced composite are popular in high performance and light weight applications such as aerospace and automobile fields. This research has been done by reinforcing the matrix (epoxy) resin with two kinds of the reinforcement fibers. One weight fractions were used (20%) wt., Epoxy reinforced with chopped carbon fiber and second reinforcement was epoxy reinforced with hybrid reinforcements Kevlar fiber and improved one was the three laminates Kevlar fiber and chopped carbon fibers reinforced epoxy resin. After preparation of composite materials some of the mechanical properties have been studied. Four different fiber loading, i.e., 0 wt. %, 20wt. % CCF, 20wt. % SKF, AND 20wt. %CCF + 20wt. % SKF were taken for evaluating the above said properties. The thermal and mechanical properties, i.e., hardness load, impact strength, flexural strength (bending load), and thermal conductivity are determined to represent the behaviour of composite structures with that of fibers loading. The results show that with the increase in fiber loading the mechanical properties of carbon fiber reinforced epoxy composites increases as compared to short carbon fiber reinforced epoxy composites except in case of hardness, short carbon fiber reinforced composites shows better results. Similarly, flexural strength test, Impact test, and Brinell hardness test the results show the flexural strength, impact strength of the hybrid composites values were increased with existence of Kevlar fibers, while the hardness was decrease. But the reinforcement with carbon fibers increases the hardness and decreases other tests.


2020 ◽  
Vol 18 (11) ◽  
pp. 801-805
Author(s):  
Kyung-Soo Jeon ◽  
R. Nirmala ◽  
Seong-Hwa Hong ◽  
Yong-II Chung ◽  
R. Navamathavan ◽  
...  

This manuscript is dealt with the synthesis of short carbon fibers reinforced polycarbonate polymer composite by using injection modeling technique. Four different composite materials were obtained by varying the carbon fibers weight percentage of 10, 20, 30 and 40%. The synthesized carbon fibers/polycarbonate composites were characterized for their morphological, mechanical and thermal properties by means of scanning electron microscopy (SEM), universal testing machine (UTM) and IZOD strength test. The resultant carbon fibers/polycarbonate composites exhibited excellent interfacial adhesion between carbon fibers and polycarbonate resin. The tensile properties were observed to be monotonically increases with increasing carbon fiber content in the composite resin. The tensile strength of carbon fiber/polycarbonate composites with the carbon fiber content 40% were increased about 8 times than that of the pristine polycarbonate matrix. The carbon fibers/polycarbonate composites with 40 wt.% of short carbon fibers exhibited a high tensile strength and thermal conductivity. The incorporation of carbon fiber in to polycarbonate resin resulted in a significant enhancement in the mechanical and the thermal behavior. These studies suggested that the short carbon fiber incorporated polycarbonate composite matrix is a good candidate material for many technological applications.


2015 ◽  
Vol 776 ◽  
pp. 186-192
Author(s):  
Myung Goo Hwang ◽  
Gin Ho Kim ◽  
Han Ju Park ◽  
Yong Gon Lee ◽  
Cheol Min Yang ◽  
...  

This paper investigated the fracture behavior of the unavoidable breakage of carbon fibers and fiber orientation of short carbon fiber reinforced polycarbonate composite in injection process. In this experiment, short carbon fiber mixed compound of 1mm, 3mm, 5mm, 7mm length with 10wt.%, 15wt.%, 20wt.% in polycarbonate for injection molding were produced through the extruder. The dumbbell specimens for tensile evaluation were made by injection molding. The parent specimens were made by double gate method, the weld specimens were made by single gate method which was controlled by inserting a stopper through the runner of the mold cavity. Short carbon fiber reinforced PC composite was evaluated by micro-CT with regard to the particle size of short fiber with a diversified quantitative analysis through entire process of the injection process in composite. The quantitative distribution of fiber orientation was also examined by micro-CT with regard to normal direction or anisotropy. Weld line of short carbon fibers reinforced PC composite weaken the bonding strength by 50% compared to parent materials because the weld line is composed with concentrated anisotropy orientation of short carbon fiber in weld line. Evaluation of the mechanical properties of the injection specimens group was utilized by universal tensile strength tester. In addition, fracture surface of parent and weld materials was investigated by a SEM.


Carbon ◽  
2014 ◽  
Vol 67 ◽  
pp. 368-376 ◽  
Author(s):  
Xiaofang Hu ◽  
Luobin Wang ◽  
Feng Xu ◽  
Tiqiao Xiao ◽  
Zhong Zhang

Sign in / Sign up

Export Citation Format

Share Document