Rotating Stall Observations in a High Speed Compressor—Part II: Numerical Study

2015 ◽  
Vol 137 (5) ◽  
Author(s):  
J. Dodds ◽  
M. Vahdati

In this two-part paper the phenomenon of part span rotating stall is studied. The objective is to improve understanding of the physics by which stable and persistent rotating stall occurs within high speed axial flow compressors. This phenomenon is studied both experimentally (Part I) and numerically (Part II). The experimental observations reported in Part I are now explored through the use of 3D unsteady Reynolds-averaged Navier–Stokes (RANS) simulation. The objective is to both validate the computational model and, where possible, explore some physical aspects of the phenomena. Unsteady simulations are presented, performed at a fixed speed with the three rows of variable stator vanes adjusted to deliberately mismatch the front stages and provoke stall. Two families of rotating stall are identified by the model, consistent with experimental observations from Part I. The first family of rotating stall originates from hub corner separations developing on the stage 1 stator vanes. These gradually coalesce into a multicell rotating stall pattern confined to the hub region of the stator and its downstream rotor. The second family originates from regions of blockage associated with tip clearance flow over the stage 1 rotor blade. These also coalesce into a multicell rotating stall pattern of shorter length scale confined to the leading edge tip region. Some features of each of these two patterns are then explored as the variable stator vanes (VSVs) are mismatched further, pushing each region deeper into stall. The numerical predictions show a credible match with the experimental findings of Part I. This suggests that a RANS modeling approach is sufficient to capture some important aspects of part span rotating stall behavior.

Author(s):  
J. Dodds ◽  
M. Vahdati

In this two part paper the phenomenon of part span rotating stall is studied. The objective is to improve understanding of the physics by which stable and persistent rotating stall occurs within high speed axial flow compressors. This phenomenon is studied both experimentally (part 1) and numerically (part 2). The experimental observations reported in Part 1 are now explored through the use of 3D unsteady RANS simulation. The objective is to both to validate the computational model and, where possible, explore some physical aspects of the phenomena. Unsteady simulations are presented, performed at a fixed speed with the three rows of variable stator stagger vanes adjusted to deliberately mismatch the front stages and provoke stall. Two families of rotating stall are identified by the model, consistent with experimental observations from Part 1. The first family of rotating stall originates from hub corner separations developing on the stage 1 stator vanes. These gradually coalesce into a multi-cell rotating stall pattern confined to the hub region of the stator and its downstream rotor. The second family originates from regions of blockage associated with tip clearance flow over the stage 1 rotor blade. These also coalesce into a multi-cell rotating stall pattern of shorter length scale confined to the leading edge tip region. Some features of each of these two patterns are then explored as the variable stator vanes are mismatched further, pushing each region deeper into stall. The numerical predictions show a credible match with the experimental findings of Part 1. This suggests that a RANS modelling approach is sufficient to capture some important aspects of part span rotating stall behavior.


Author(s):  
Wenying Ju ◽  
Shengli Xu ◽  
Xiaofang Wang ◽  
Xudong Chen ◽  
Shuhua Yang ◽  
...  

Whole annulus unsteady simulations are performed by CFD with the whole flow passage model from inlet guide vanes to volute of an unshrouded centrifugal compressor. Characteristics and development mechanism of rotating stall are analyzed including the flow field and the impeller blade load in time and frequency domain. Rotating stall with three cells is observed in both two actual operation conditions but the cell rotating speed and the forming process is different. Leading edge tip clearance leakage is a criterion to predict the formation of a spike stall in centrifugal compressors. Tip clearance flow also plays an important role in the moving of rotating instabilities and the propagation of stall cells. It can effectively slow down the stall forming and decrease the pressure load on blade by reduced the tip clearance size at the leading edge.


Author(s):  
Hong-Sik Im ◽  
Xiangying Chen ◽  
Ge-Cheng Zha

This paper uses the advanced Delayed-Detached Eddy Simulation (DDES) of turbulence to simulate rotating stall inception of NASA Rotor 67. The rotor is a low-aspect-ratio transonic axial-flow fan with a tip speed of 429 m/s and a pressure ratio of 1.63. A full annulus simulation was employed with the time accurate compressible Navier-Stokes code in order to accurately capture the the formation of long-length disturbance and a short-length inception (spike). The validation for all numerical methods used in this study was accomplished by the comparisons of the CFD solutions with the test data in advance of unsteady simulations. Self-induced rotating stall development is simulated holding the same back pressure at the near stall experiment without any throttling. Spike type rotating stall occurs and rotates at roughly 50% of rotor speed counter to the rotation. After spike onset, rotating stall fully develops approximately within 2 rotor revolutions. Two distinct characteristics that can advance the mechanism of spike type rotating stall are observed. First, the passage shock is fully detached from rotor and decays during the spike inception. Consequently the shifted sonic line at the upstream of rotor allows stalling flow to propagate to the neighboring passage. Second, the trailing edge back flow contributes to the build up of a fully developed stall cell by pushing tip clearance flow toward blade leading edge and inducing tip spillage flow. Tip vortex originated from the leading edge dies out during spike inception as the swirl angle of incoming tip flow decreases, while in the unstalled passages it develops without breakdown. DDES challenge for the complete blade row reflects well the sequence of rotating stall and its unsteady behavior.


Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4168
Author(s):  
Botao Zhang ◽  
Xiaochen Mao ◽  
Xiaoxiong Wu ◽  
Bo Liu

To explain the effect of tip leakage flow on the performance of an axial-flow transonic compressor, the compressors with different rotor tip clearances were studied numerically. The results show that as the rotor tip clearance increases, the leakage flow intensity is increased, the shock wave position is moved backward, and the interaction between the tip leakage vortex and shock wave is intensified, while that between the boundary layer and shock wave is weakened. Most of all, the stall mechanisms of the compressors with varying rotor tip clearances are different. The clearance leakage flow is the main cause of the rotating stall under large rotor tip clearance. However, the stall form for the compressor with half of the designed tip clearance is caused by the joint action of the rotor tip stall caused by the leakage flow spillage at the blade leading edge and the whole blade span stall caused by the separation of the boundary layer of the rotor and the stator passage. Within the investigated varied range, when the rotor tip clearance size is half of the design, the compressor performance is improved best, and the peak efficiency and stall margin are increased by 0.2% and 3.5%, respectively.


Author(s):  
Joachim März ◽  
Chunill Hah ◽  
Wolfgang Neise

This paper reports on an experimental and numerical investigation aimed at understanding the mechanisms of rotating instabilities in a low speed axial flow compressor. The phenomena of rotating instabilities in the current compressor were first identified with an experimental study. Then, an unsteady numerical method was applied to confirm the phenomena and to interrogate the physical mechanisms behind them. The experimental study was conducted with high-resolution pressure measurements at different clearances, employing a double phase-averaging technique. The numerical investigation was performed with an unsteady 3-D Navier-Stokes method that solves for the entire blade row. The current study reveals that a vortex structure forms near the leading edge plane. This vortex is the result of interactions among the classical tip-clearance flow, axially reversed endwall flow, and the incoming flow. The vortex travels from the suction side to the pressure side of the passage at roughly half of the rotor speed. The formation and movement of this vortex seem to be the main causes of unsteadiness when rotating instability develops. Due to the nature of this vortex, the classical tip-clearance flow does not spill over into the following blade passage. This behavior of the tip-clearance flow is why the compressor operates in a stable mode even with the rotating instability, unlike traditional rotating stall phenomena.


Author(s):  
Gong Hee Lee ◽  
Je Hyun Baek

A three-dimensional Navier-Stokes analysis was performed to investigate the tip clearance flows in a highly forward-swept axial flow fan operating at design condition. The numerical solution was based on a fractional step method, and two-layer k-ε model was used to obtain the eddy viscosity. The tip leakage vortex decayed very quickly inside the blade passage and, thus, no distinct leakage vortex appeared behind trailing edge. The main reason was the severe decrease of the streamwise velocity of the vortex. Also the interaction of the vortex with the casing boundary layer and the through-flow were other possibilities of the fast decay of the vortex. Comparison between the numerical results and LDV measurements data indicated that the complex viscous flow patterns inside the tip region as well as the wake flow could be properly predicted, but more refinement in numerical aspects are needed.


2008 ◽  
Vol 130 (1) ◽  
Author(s):  
Huu Duc Vo ◽  
Choon S. Tan ◽  
Edward M. Greitzer

A computational study to define the phenomena that lead to the onset of short length-scale (spike) rotating stall disturbances has been carried out. Based on unsteady simulations, we hypothesize there are two conditions necessary for the formation of spike disturbances, both of which are linked to the tip clearance flow. One is that the interface between the tip clearance and oncoming flows becomes parallel to the leading-edge plane. The second is the initiation of backflow, stemming from the fluid in adjacent passages, at the trailing-edge plane. The two criteria also imply a circumferential length scale for spike disturbances. The hypothesis and scenario developed are consistent with numerical simulations and experimental observations of axial compressor stall inception. A comparison of calculations for multiple blades with those for single passages also allows statements to be made about the utility of single passage computations as a descriptor of compressor stall.


Author(s):  
Matthew A. Bennington ◽  
Mark H. Ross ◽  
Joshua D. Cameron ◽  
Scott C. Morris ◽  
Juan Du ◽  
...  

A numerical and experimental study was conducted to investigate the tip clearance flow and its relationship to stall in a transonic axial compressor. The CFD results were used to identify the existence of an interface between incoming axial flow and the reverse tip clearance flow. A surface streaking method was used to experimentally identify this interface as a line of zero axial shear stress at the casing. The position of this line, denoted xzs, moved upstream with decreasing flow coefficient in both the experiments and computations. The line was found to be at the rotor leading edge plane when the compressor stalled. Further measurements using rotor offset and inlet distortion further corroborated these results, and demonstrated that the movement of the interface upstream of the leading edge leads to the generation of rotating (“spike”) disturbances. Stall was therefore interpreted to occur as a result of a critical momentum balance between the approach fluid and the tip-leakage flow.


Author(s):  
Martin Drolet ◽  
Jean Thomassin ◽  
Huu Duc Vo ◽  
Njuki W. Mureithi

This work investigates Non-Synchronous Vibrations (NSV) encountered in a turbine engine axial flow compressor using a Computational Fluid Dynamics (CFD) approach. It has been proposed that the resonance of the tip clearance flow in compressor blades could be the physical mechanism behind NSV. This work’s emphasis is on being able to computationally capture this resonance and predict the critical NSV speed using CFD. This would considerably reduce the costs involved in future hardware design and testing. The model uses the same compressor blade geometry on which experimental validation of the proposed NSV theory was conducted. The flow interaction with blade vibratory motion is modeled using a moving mesh capability and a SAS-SST turbulence model is used for computation. A review of the proposed theory on NSV is done. The CFD model is first verified with experimental data and then characterized to ensure that the simulations are conducted at the proper NSV conditions, in order to assess the resonance of the tip clearance flow. Evidence of this resonance behavior is presented and critical NSV speeds are identified based on numerical results for two different inlet temperature cases and are validated against experimental data. Further study of the actual flow structure associated with NSV is done. Additional remarks on the numerical results are discussed. An iterative design methodology to account for NSV is also proposed based on the current numerical study.


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