An Investigation of Magnetic Pulse Welding of Al/Cu and Interface Characterization

2014 ◽  
Vol 136 (5) ◽  
Author(s):  
Xin Wu ◽  
Jianhui Shang
Keyword(s):  
Chemical Analysis ◽  
Process Improvement ◽  
Tangential Direction ◽  
Magnetic Pulse ◽  
Energy Dispersion ◽  
Magnetic Pulse Welding ◽  
Interface Characterization ◽  
Energy Dispersion Spectrum ◽  
Pulse Welding

This paper investigated the effect of magnetic pulse welding (MPW) condition (welding power, surface scratches, and contamination) on the establishment of welding between aluminum and copper tubes, and the associated welding mechanisms. The results showed that higher applied power and surface scratches in tangential direction were in favor for good weld, and oil on the surface prevented welding. Direct evidences were obtained on local interface melting under a high welding power. CuAl intermetallics with different atomic ratios were identified by energy dispersion spectrum (EDS) chemical analysis and by microscratching test. The mechanisms of MPW and the process improvement were discussed.

Magnetic pulse welding of aluminum to steel tubes using a field-shaper with multiple seams

2021 ◽  
Vol 65 ◽  
pp. 214-227
Author(s):  
Ziqin Yan ◽  
Ang Xiao ◽  
Xiaohui Cui ◽  
Yuanzheng Guo ◽  
Yuhong Lin ◽  
...  
Keyword(s):  
Magnetic Pulse ◽  
Steel Tubes ◽  
Magnetic Pulse Welding ◽  
Pulse Welding

Experimental investigation and optimization on field shaper structure parameters in magnetic pulse welding

2021 ◽  
pp. 095440542110148
Author(s):  
Yingzi Chen ◽  
Zhiyuan Yang ◽  
Wenxiong Peng ◽  
Huaiqing Zhang
Keyword(s):  
Magnetic Field ◽  
High Speed ◽  
Light Metal ◽  
Magnetic Pulse ◽  
Cross Sectional ◽  
Magnetic Pulse Welding ◽  
Pulse Welding ◽  
Sectional Shape ◽  
Welding System ◽  
The Magnetic Field

Magnetic pulse welding is a high-speed welding technology, which is suitable for welding light metal materials. In the magnetic pulse welding system, the field shaper can increase the service life of the coil and contribute to concentrating the magnetic field in the welding area. Therefore, optimizing the structure of the field shaper can effectively improve the efficiency of the system. This paper analyzed the influence of cross-sectional shape and inner angle of the field shaper on the ability of concentrating magnetic field via COMSOL software. The structural strength of various field shapers was also analyzed in ABAQUS. Simulation results show that the inner edge of the field shaper directly affects the deformation and welding effect of the tube. So, a new shape of field shaper was proposed and the experimental results prove that the new field shaper has better performance than the conventional field shaper.

Study of the elaboration of a practical weldability window in magnetic pulse welding

2013 ◽  
Vol 213 (8) ◽  
pp. 1348-1354 ◽  
Author(s):  
R.N. Raoelison ◽  
N. Buiron ◽  
M. Rachik ◽  
D. Haye ◽  
G. Franz ◽  
...  
Keyword(s):  
Magnetic Pulse ◽  
Magnetic Pulse Welding ◽  
Weldability Window ◽  
Pulse Welding

Steel-to-Aluminum Joining by Control of Interface Microstructures - Laser-Roll Bonding and Magnetic Pulse Welding -

2007 ◽  
pp. 4013-4018 ◽  
Author(s):  
Manuel Marya ◽  
M.J. Rathod ◽  
Surendar Marya ◽  
Muneharu Kutsuna ◽  
Didier Priem
Keyword(s):  
Magnetic Pulse ◽  
Magnetic Pulse Welding ◽  
Roll Bonding ◽  
Pulse Welding
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