Thermal Management of Time-Varying High Heat Flux Electronic Devices

2014 ◽  
Vol 136 (2) ◽  
Author(s):  
T. David ◽  
D. Mendler ◽  
A. Mosyak ◽  
A. Bar-Cohen ◽  
G. Hetsroni

The thermal characteristics of a laboratory pin-fin microchannel heat sink were empirically obtained for heat flux, q″, in the range of 30–170 W/cm2, mass flux, m, in the range of 230–380 kg/m2 s, and an exit vapor quality, xout, from 0.2 to 0.75. Refrigerant R 134a (HFC-134a) was chosen as the working fluid. The heat sink was a pin-fin microchannel module installed in open flow loop. Deviation from the measured average temperatures was 1.5 °C at q = 30 W/cm2, and 2.0 °C at q = 170 W/cm2. These results indicate that use of pin-fin microchannel heat sink enables keeping an electronic device near uniform temperature under steady state and transient conditions. The heat transfer coefficient varied significantly with refrigerant quality and showed a peak at an exit vapor quality of 0.55 in all the experiments. At relatively low heat fluxes and vapor qualities, the heat transfer coefficient increased with vapor quality. At high heat fluxes and vapor qualities, the heat transfer coefficient decreased with vapor quality. A noteworthy feature of the present data is the larger magnitude of the transient heat transfer coefficients compared to values obtained under steady state conditions. The results of transient boiling were compared with those for steady state conditions. In contrast to the more common techniques, the low cost technique, based on open flow loop was developed to promote cooling using micropin fin sinks. Results of this experimental study may be used for designing the cooling high power laser and rocket-born electronic devices.

2016 ◽  
Vol 138 (8) ◽  
Author(s):  
Shubhankar Chakraborty ◽  
Omprakash Sahu ◽  
Prasanta Kr. Das

The thermal hydraulic performance of a miniature heat sink during flow boiling of distilled water is presented in this article. The unique design of the heat sink contains a number of microchannels of 1 mm × 1 mm cross section arranged in a regular hexagonal array. The design facilitates repeated division and joining of individual streams from different microchannels and thereby can enhance heat transfer. Individual slug bubble experiences a typical route of break up, coalescence, and growth. The randomness of these processes enhances the transport of heat. With the increase of vapor quality the heat transfer coefficient increases, reaches the maximum value, and then drops. The maximum heat transfer coefficient occurs at an exit vapor quality much higher than that observed in conventional parallel microchannel heat sinks. Repeated redistribution of the coolant in the interlinked channels and the restricted growth of the slug bubbles may be responsible for this trend.


Author(s):  
David J. Geb ◽  
Jonathan Chu ◽  
Feng Zhou ◽  
Ivan Catton

Experimentally determining internal heat transfer coefficients in porous structures has been a challenge in the design of heat exchangers. In this study, a novel combined experimental and computational method for determining the internal heat transfer coefficient within a heat sink is explored and results are obtained for air flow through basic pin fin heat sinks. These measurements along with the pressure drop allow for thermal-fluid modeling of a heat sink by closing the Volume Averaging Theory (VAT)-based governing equations, providing an avenue towards optimization. To obtain the heat transfer coefficient the solid phase is subjected to a step change in heat generation rate via induction heating, while the fluid flows through under steady state conditions. The fluid phase temperature response is measured. The heat transfer coefficient is determined by comparing the results of a numerical simulation based on volume averaging theory with the experimental results. The only information needed is the basic material properties, the flow rate, and the experimental data. The computational procedure alleviates the need for internal solid and fluid phase temperature measurements, which are difficult to make and can disturb the solid-fluid interaction. Moreover, a simple analysis allows us to proceed without knowledge of the heat generation rate, which is difficult to determine precisely. Multiple pin fin heat sink morphologies were selected for this study. Moreover, volume averaging theory scaling arguments allow a single correlation for both the heat transfer coefficient and friction factor that encompass a wide range of pin fin morphologies. It is expected that a precise tool for experimental closure of the VAT-based equations modeling a heat sink as a porous medium will allow for better modeling, and subsequent optimization, of heat sinks.


Author(s):  
Ann-Christin Fleer ◽  
Markus Richter ◽  
Roland Span

AbstractInvestigations of flow boiling in highly viscous fluids show that heat transfer mechanisms in such fluids are different from those in fluids of low viscosity like refrigerants or water. To gain a better understanding, a modified standard apparatus was developed; it was specifically designed for fluids of high viscosity up to 1000 Pa∙s and enables heat transfer measurements with a single horizontal test tube over a wide range of heat fluxes. Here, we present measurements of the heat transfer coefficient at pool boiling conditions in highly viscous binary mixtures of three different polydimethylsiloxanes (PDMS) and n-pentane, which is the volatile component in the mixture. Systematic measurements were carried out to investigate pool boiling in mixtures with a focus on the temperature, the viscosity of the non-volatile component and the fraction of the volatile component on the heat transfer coefficient. Furthermore, copper test tubes with polished and sanded surfaces were used to evaluate the influence of the surface structure on the heat transfer coefficient. The results show that viscosity and composition of the mixture have the strongest effect on the heat transfer coefficient in highly viscous mixtures, whereby the viscosity of the mixture depends on the base viscosity of the used PDMS, on the concentration of n-pentane in the mixture, and on the temperature. For nucleate boiling, the influence of the surface structure of the test tube is less pronounced than observed in boiling experiments with pure fluids of low viscosity, but the relative enhancement of the heat transfer coefficient is still significant. In particular for mixtures with high concentrations of the volatile component and at high pool temperature, heat transfer coefficients increase with heat flux until they reach a maximum. At further increased heat fluxes the heat transfer coefficients decrease again. Observed temperature differences between heating surface and pool are much larger than for boiling fluids with low viscosity. Temperature differences up to 137 K (for a mixture containing 5% n-pentane by mass at a heat flux of 13.6 kW/m2) were measured.


2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Paul M. Kodzwa ◽  
John K. Eaton

This paper presents isoenergetic temperature and steady-state film-cooled heat transfer coefficient measurements on the pressure surface of a modern, highly cambered transonic airfoil. A single passage model simulated the idealized two-dimensional flow path between blades in a modern transonic turbine. This set up offered a simpler construction than a linear cascade but produced an equivalent flow condition. Furthermore, this model allowed the use of steady-state, constant surface heat fluxes. We used wide-band thermochromic liquid crystals (TLCs) viewed through a novel miniature periscope system to perform high-accuracy (±0.2 °C) thermography. The peak Mach number along the pressure surface was 1.5, and maximum turbulence intensity was 30%. We used air and carbon dioxide as injectant to simulate the density ratios characteristic of the film cooling problem. We found significant differences between isoenergetic and recovery temperature distributions with a strongly accelerated mainstream and detached coolant jets. Our heat transfer data showed some general similarities with lower-speed data immediately downstream of injection; however, we also observed significant heat transfer attenuation far downstream at high blowing conditions. Our measurements suggested that the momentum ratio was the most appropriate variable to parameterize the effect of injectant density once jet lift-off occurred. We noted several nonintuitive results in our turbulence effect studies. First, we found that increased mainstream turbulence can be overwhelmed by the local augmentation of coolant injection. Second, we observed complex interactions between turbulence level, coolant density, and blowing rate with an accelerating mainstream.


Author(s):  
Brandon Hulet ◽  
Andres Martinez ◽  
Melanie Derby ◽  
Amy Rachel Betz

This research experimentally investigates the heat transfer performance of open-micro channels under filmwise condensation conditions. Filmwise condensation is an important factor in the design of steam condensers used in thermoelectric power generation, desalination, and other industrial applications. Filmwise condensation averages five times lower heat transfer coefficients than those present in dropwise condensation, and filmwise condensation is the dominant condensation regime in the steam condensers due to a lack of a durable dropwise condensation surface. Film thickness is also of concern because it is directly proportional to the condenser’s overall thermal resistance. This research focuses on optimizing the channel size to inhibit the creation of a water film and/or to reduce its overall thickness in order to maximize the heat transfer coefficient of the surface. Condensation heat transfer was measured in three square channels and a plane surface as a control. The sizes of the square fins were 0.25 mm; 0.5 mm; and 1 mm, and tests were done at a constant pressure of 6.2 kPa. At lower heat fluxes, the 0.25mm fins perform better, whereas at larger heat fluxes a smooth surface offers better performance. At lower heat fluxes, droplets are swept away by gravity before the channels are flooded. Whereas, at higher heat fluxes, the channels are flooded increasing the total film thickness, thereby reducing the heat transfer coefficient.


Author(s):  
Ayman Megahed ◽  
Ibrahim Hassan ◽  
Tariq Ahmad

The present study focuses on the experimental investigation of boiling heat transfer characteristics and pressure drop in a silicon microchannel heat sink. The microchannel heat sink consists of a rectangular silicon chip in which 45 rectangular microchannels were chemically etched with a depth of 295 μm, width of 254 μm, and a length of 16 mm. Un-encapsulated Thermochromic liquid Crystals (TLC) are used in the present work to enable nonintrusive and high spatial resolution temperature measurements. This measuring technique is used to provide accurate full and local surface-temperature and heat transfer coefficient measurements. Experiments are carried out for mass velocities ranging between 290 to 457 kg/m2.s and heat fluxes from 6.04 to 13.06 W/cm2 using FC-72 as the working fluid. Experimental results show that the pressure drop increases as the exit quality and the flow rate increase. High values of heat transfer coefficient can be obtained at low exit quality (xe < 0.2). However, the heat transfer coefficient decreases sharply and remains almost constant as the quality increases for an exit quality higher than 0.2.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Weiyu Tang ◽  
Wei Li

Abstract An experimental investigation into heat transfer characteristics during condensation on two horizontal enhanced tubes (EHTs) was conducted. All the tested EHTs s have similar geometries with an outer diameter of 12.7 mm, and a plain tube was also tested for comparison. Investigated enhanced surfaces consist of dimples, protrusions, and grooves, which may produce more flow turbulence and enhanced the liquid drainage effect. The effects of mass fluxes and vapor quality were compared and analyzed. Test conditions were as follows: saturation temperature fixed at 45 °C, mass flux varying from 100 to 200 kg m−2 s−1, and vapor quality ranging from 0.3 to 0.8. The heat transfer coefficient was presented, and the results show that the proposed enhanced surfaces seem to have worse performance than the conventional tubes when the mass flux is less than 150 kg m−2 s−1, while one of the enhanced tubes (2EHT-1) produce an enhanced ratio of 1.03–1.14 when G = 200 kg m−2 s−1. Besides, it was found that the heat transfer coefficient increases with increasing vapor quality, which can be attributed to the increasing diffusion resistance. Mass flux seems to have little effect on the heat transfer performance of smooth tubes, while that of 1EHT increases obviously with increasing mass flux, especially for high vapor qualities.


1969 ◽  
Vol 91 (1) ◽  
pp. 27-36 ◽  
Author(s):  
B. S. Shiralkar ◽  
Peter Griffith

At slightly supercritical pressure and in the neighborhood of the pseudocritical temperature (which corresponds to the peak in the specific heat at the operating pressure), the heat transfer coefficient between fluid and tube wall is strongly dependent on the heat flux. For large heat fluxes, a marked deterioration takes place in the heat transfer coefficient in the region where the bulk temperature is below the pseudocritical temperature and the wall temperature above the pseudocritical temperature. Equations have been developed to predict the deterioration in heat transfer at high heat fluxes and the results compared with previously available results for steam. Experiments have been performed with carbon dioxide for additional comparison. Limits of safe operation for a supercritical pressure heat exchanger in terms of the allowable heat flux for a particular flow rate have been determined theoretically and experimentally.


2018 ◽  
Vol 26 (01) ◽  
pp. 1850001
Author(s):  
Yushazaziah Mohd-Yunos ◽  
Normah Mohd-Ghazali ◽  
Maziah Mohamad ◽  
Agus Sunjarianto Pamitran ◽  
Jong-Taek Oh

Heat transfer coefficient as an important characteristic in heat exchanger design is determined by the correlation developed from previous experimental work or accumulation of published data. Although discrepancies still exist between the existing correlations and practical data, several researchers claimed theirs as a generalized heat transfer correlation. Through optimization method, this study predicts the heat transfer coefficient of two-phase flow of propane in a small channel at the saturation temperature of 10[Formula: see text]C using two categories of correlation — superposition and asymptotic. Both methods consist of the contribution of nucleate boiling and forced convective heat transfer, the mechanisms that contribute to the total two-phase heat transfer coefficient, which become as two objective functions to be maximized. The optimization of experimental parameters of heat flux, mass flux, channel diameter and vapor quality is done by using genetic algorithm within a range of 5–20[Formula: see text]kW/m2, 100–250[Formula: see text]kg/m2[Formula: see text]s, 1.5–3[Formula: see text]mm and 0.009–0.99, respectively. In the result, the selected correlations under optimized condition agreed on the dominant mechanism at low and high vapor qualities are caused by the nucleate boiling and forced convective heat transfer, respectively. The optimization work served as an alternative approach in identifying optimized parameters from different correlations to achieve high heat transfer coefficient by giving a fast prediction of parameter range, particularly for the investigation of any new refrigerant. In parallel with some experimental works, a quick prediction is possible to reduce time and cost. From the four selected generalized correlations, Bertsch et al. show the closer trend with the reference experimental work until vapor quality of 0.6.


2012 ◽  
Vol 134 (7) ◽  
Author(s):  
Kirill V. Poletkin ◽  
Vladimir Kulish

In this paper, we study the steady state heat transfer process within a spatial domain of the transporting medium whose length is of the same order as the distance traveled by thermal waves. In this study, the thermal conductivity is defined as a function of a spatial variable. This is achieved by analyzing an effective thermal diffusivity that is used to match the transient temperature behavior in the case of heat wave propagation by the result obtained from the Fourier theory. Then, combining the defined size-dependent thermal conductivity with Fourier’s law allows us to study the behavior of the heat flux at nanoscale and predict that a decrease of the size of the transporting medium leads to an increase of the heat transfer coefficient which reaches its finite maximal value, contrary to the infinite value predicted by the classical theory. The upper limit value of the heat transfer coefficient is proportional to the ratio of the bulk value of the thermal conductivity to the characteristic length of thermal waves in the transporting medium.


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