Automatic Combustion Phase Calibration With Extremum Seeking Approach

Author(s):  
Enrico Corti ◽  
Claudio Forte ◽  
Giorgio Mancini ◽  
Davide Moro

One of the most effective factors influencing performance, efficiency, and pollutant emissions of internal combustion engines is the combustion phasing: in gasoline engines electronic control units (ECUs) manage the spark advance (SA) in order to set the optimal combustion phase. Combustion control is assuming a crucial role in reducing engine tailpipe emissions and maximizing performance. The number of actuations influencing the combustion is increasing, and as a consequence, the calibration of control parameters is becoming challenging. One of the most effective factors influencing performance and efficiency is the combustion phasing: for gasoline engines, control variables such as SA, air-to-fuel ratio (AFR), variable valve timing (VVT), and exhaust gas recirculation (EGR) are mostly used to set the combustion phasing. The optimal control setting can be chosen according to a target function (cost or merit function), taking into account performance indicators, such as indicated mean effective pressure (IMEP), brake-specific fuel consumption (BSFC), pollutant emissions, or other indexes inherent to reliability issues, such as exhaust gas temperature or knock intensity. Many different approaches can be used to reach the best calibration settings: design of experiment (DOE) is a common option when many parameters influence the results, but other methodologies are in use: some of them are based on the knowledge of the controlled system behavior by means of models that are identified during the calibration process. The paper proposes the use of a different concept, based on the extremum seeking approach. The main idea consists in changing the values of each control parameter at the same time, identifying its effect on the monitored target function, and allowing to shift automatically the control setting towards the optimum solution throughout the calibration procedure. An original technique for the recognition of control parameters variations effect on the target function is introduced, based on spectral analysis. The methodology has been applied to data referring to different engines and operating conditions, using IMEP, exhaust temperature, and knock intensity for the definition of the target function and using SA and AFR as control variables. The approach proved to be efficient in reaching the optimum control setting, showing that the optimal setting can be achieved rapidly and consistently.

Author(s):  
Enrico Corti ◽  
Giorgio Mancini ◽  
Claudio Forte ◽  
Davide Moro

Combustion control is assuming a crucial role in reducing engine tailpipe emissions and maximizing performance. The number of actuations influencing the combustion is increasing, and, as a consequence, the calibration of control parameters is becoming challenging. One of the most effective factors influencing performance and efficiency is the combustion phasing: for gasoline engines control variables such as Spark Advance (SA), Air-to-Fuel Ratio (AFR), Variable Valve Timing (VVT), Exhaust Gas Recirculation (EGR) are mostly used to set the combustion phasing. The optimal control setting can be chosen according to a target function (cost or merit function), taking into account performance indicators, such as Indicated Mean Effective Pressure (IMEP), Brake Specific Fuel Consumption (BSFC), pollutant emissions, or other indexes inherent to reliability issues, such as exhaust gas temperature, or knock intensity. Many different approaches can be used to reach the best calibration settings: Design Of Experiment (DOE) is a common option when many parameters influence the results, but other methodologies are in use: some of them are based on the knowledge of the controlled system behavior, by means of models that are identified during the calibration process. The paper proposes the use of a different concept, based on the extremum seeking approach. The main idea consists in changing the values of each control parameter at the same time, identifying its effect on the monitored target function, allowing to shift automatically the control setting towards the optimum solution throughout the calibration procedure. An original technique for the recognition of control parameters variations effect on the target function is introduced, based on spectral analysis. The methodology has been applied to data referring to different engines and operating conditions, using IMEP, exhaust temperature and knock intensity for the definition of the target function, and using SA and AFR as control variables. The approach proved to be efficient in reaching the optimum control setting, showing that the optimal setting can be achieved rapidly and consistently.


2021 ◽  
pp. 1-11
Author(s):  
Dominik Appel ◽  
Fabian P. Hagen ◽  
Uwe Wagner ◽  
Thomas Koch ◽  
Henning Bockhorn ◽  
...  

Abstract To comply with future emission regulations for internal combustion engines, system-related cold-start conditions in short-distance traffic constitute a particular challenge. Under these conditions, pollutant emissions are seriously increased due to internal engine effects and unfavorable operating conditions of the exhaust aftertreatment systems. As a secondary effect, the composition of the exhaust gases has a considerable influence on the deposition of aerosols via different deposition mechanisms and on fouling processes of exhaust gas-carrying components. Also, the performance of exhaust gas aftertreatment systems may be affected disadvantageously. In this study, the exhaust gas and deposit composition of a turbocharged three-cylinder gasoline engine is examined in-situ upstream of the catalytic converter at ambient and engine starting temperatures of -22 °C to 23 °C using a Fourier-transform infrared spectrometer and a particle spectrometer. For the cold start investigation, a modern gasoline engine with series engine periphery is used. In particular, the investigation of the behavior of deposits in the exhaust system of gasoline engines during cold start under dynamic driving conditions represents an extraordinary challenge due to an average lower soot concentration in the exhaust gas compared to diesel engines and so far, has not been examined in this form. A novel sampling method allows ex-situ analysis of formed deposits during a single driving cycle. Both, particle number concentration and the deposition rate are higher in the testing procedure of Real Driving Emissions (RDE) than in the inner-city part of the Worldwide harmonized Light vehicles Test Cycle (WLTC). In addition, reduced ambient temperatures increase the amount of deposits, which consist predominantly of soot and to a minor fraction of volatile compounds. Although the primary particle size distributions of the deposited soot particles do not change when boundary conditions change, the degree of graphitization within the particles increases with increasing exhaust gas temperature.


Author(s):  
Dominik Appel ◽  
Fabian P. Hagen ◽  
Uwe Wagner ◽  
Thomas Koch ◽  
Henning Bockhorn ◽  
...  

Abstract To comply with future emission regulations for internal combustion engines, system-related cold-start conditions in short-distance traffic constitute a particular challenge. Under these conditions, pollutant emissions are seriously increased due to internal engine effects and unfavorable operating conditions of the exhaust aftertreatment systems. As a secondary effect, the composition of the exhaust gases has a considerable influence on the deposition of aerosols via different deposition mechanisms and on fouling processes of exhaust gas-carrying components. Also, the performance of exhaust gas aftertreatment systems may be affected disadvantageously. In this study, the exhaust gas and deposit composition of a turbocharged three-cylinder gasoline engine is examined in-situ upstream of the catalytic converter at ambient and engine starting temperatures of −22 °C to 23 °C using a Fourier-transform infrared spectrometer and a particle spectrometer. For the cold start investigation, a modern gasoline engine with series engine periphery is used. In particular, the investigation of the behavior of deposits in the exhaust system of gasoline engines during cold start under dynamic driving conditions represents an extraordinary challenge due to an average lower soot concentration in the exhaust gas compared to diesel engines and so far, has not been examined in this form. A novel sampling method allows ex-situ analysis of formed deposits during a single driving cycle. Both, particle number concentration and the deposition rate are higher in the testing procedure of Real Driving Emissions (RDE) than in the inner-city part of the Worldwide harmonized Light vehicles Test Cycle (WLTC). In addition, reduced ambient temperatures increase the amount of deposits, which consist predominantly of soot and to a minor fraction of volatile compounds. Although the primary particle size distributions of the deposited soot particles do not change when boundary conditions change, the degree of graphitization within the particles increases with increasing exhaust gas temperature.


Author(s):  
Enrico Corti ◽  
Claudio Forte

One of the most effective factors influencing performance, efficiency, and pollutant emissions of internal combustion engines is the combustion phasing: In gasoline engines, electronic control units (ECUs) manage the spark advance (SA) in order to set the optimal combustion phase. SA is usually optimized on the test bench by changing the ignition angle while monitoring brake mean effective pressure (BMEP) and indicated mean effective pressure (IMEP) and brake specific fuel consumption (BSFC). The optimization process relates BMEP, IMEP, and BSFC mean values with the control setting (SA). However, the effect of SA on combustion is not deterministic due to the cycle-to-cycle variation: The analysis of mean values requires many engine cycles to be significant in the performance obtained with the given control setting. This paper presents a novel approach to SA optimization, with the objective of improving the performance analysis robustness while reducing the test time. For a given running condition, IMEP can be considered a function of the combustion phase, represented by the 50% mass fraction burned (50% MFB). Due to cycle-to-cycle variation, different MFB50 and IMEP values are obtained during a steady state test carried out with constant SA, but these values are related by means of a unique relationship. The distribution on the plane IMEP-MFB50 forms a parabola; therefore, the optimization could be carried out by choosing SA values maintaining the scatter around the vertex. Unfortunately, the distribution shape is slightly influenced by heat losses: This effect must be taken into account in order to avoid overadvanced calibrations. SA is then controlled by means of a proportional-integer-derivative controller, fed by an error that is defined based on previous considerations: A contribution is related to the MFB50-IMEP distribution, and a second contribution is related to the net cumulative heat release-IMEP distribution. The latter is able to take into account for heat losses. First, the methodology has been tested on in-cylinder pressure data, collected from different SI engines; then, it has been implemented in real-time by means of a programmable combustion analyzer: The system performs a cycle-to-cycle combustion analysis, evaluating the combustion parameters necessary to calculate the target SA, which is then actuated by the ECU. The approach proved to be efficient, reducing the number of engine cycles necessary for the calibration to less than 1000 per operating condition.


Author(s):  
Emiliano Pipitone ◽  
Salvatore Caltabellotta

Abstract In-cylinder expansion of internal combustion engines based on Diesel or Otto cycles cannot be completely brought down to ambient pressure, causing a 20% theoretical energy loss. Several systems have been implemented to recover and use this energy such as turbocharging, turbo-mechanical and turbo-electrical compounding, or the implementation of Miller Cycles. In all these cases however, the amount of energy recovered is limited allowing the engine to reach an overall efficiency incremental improvement between 4% and 9%. Implementing an adequately designed expander-generator unit could efficiently recover the unexpanded exhaust gas energy and improve efficiency. In this work, the application of the expander-generator unit to a hybrid propulsion vehicle is considered, where the onboard energy storage receives power produced by an expander-generator, which could hence be employed for vehicle propulsion through an electric drivetrain. Starting from these considerations, a simple but effective modelling approach is used to evaluate the energetic potential of a spark-ignition engine electrically supercharged and equipped with an exhaust gas expander connected to an electric generator. The overall efficiency was compared to a reference turbocharged engine within a hybrid vehicle architecture. It was found that, if adequately recovered, the unexpanded gas energy could reduce engine fuel consumption and related pollutant emissions by 4% to 12%, depending on overall power output.


2021 ◽  
Author(s):  
Dominik Appel ◽  
Fabian Hagen ◽  
Uwe Wagner ◽  
Thomas Koch ◽  
Henning Bockhorn ◽  
...  

2018 ◽  
Vol 202 ◽  
pp. 02003
Author(s):  
Maoyang Hu ◽  
Siqin Chang

Cylinder deactivation (CDA) is a fuel consumption reduction technology for gasoline engines. Skip fire is a new type of CDA because the load and the density of firing cylinder are in proportion to the torque demand. However, it is difficult to realize because valves need to be switched between valve deactivation and normal operation stroke by stroke. The Electromagnetic valve train (EMVT) provides a fully flexible control method to achieve skip fire. In the paper, a new skip fire strategy based on electromagnetic intake valve train (EMIV) is proposed. Then, the oxygen concentration of the exhaust pipe, energy losses, in-cylinder pressure of the skipped cycle and exhaust gas recirculation (EGR) rate of the firing cycle are studied by the 1D simulation in GT-Power. The results shows the majority of gas sucked into the skipped cylinder is exhaust gas by reasonable control of IVO and IVC, and the exhaust oxygen-rich can be avoided. Meanwhile, EGR rate of the firing cylinder and energy losses of the skipped cylinder are maintained at lower level. At the conditions of 1200 and 1600 rpm, fuel economy has been improved respectively 8.1%-16.6% and 6.4%-14.6% when the brake mean effective pressure (BMEP) ranges from 0.4MPa to 0.2MPa.


2011 ◽  
Vol 102 (1-2) ◽  
pp. 44-53 ◽  
Author(s):  
S. Rijo Gomes ◽  
N. Bion ◽  
G. Blanchard ◽  
S. Rousseau ◽  
V. Bellière-Baca ◽  
...  

Author(s):  
Patrick Lott ◽  
Olaf Deutschmann

AbstractHigh engine efficiency, comparably low pollutant emissions, and advantageous carbon dioxide emissions make lean-burn natural gas engines an attractive alternative compared to conventional diesel or gasoline engines. However, incomplete combustion in natural gas engines results in emission of small amounts of methane, which has a strong global warming potential and consequently makes an efficient exhaust gas aftertreatment system imperative. Palladium-based catalysts are considered as most effective in low temperature methane conversion, but they suffer from inhibition by the combustion product water and from poisoning by sulfur species that are typically present in the gas stream. Rational design of the catalytic converter combined with recent advances in catalyst operation and process control, particularly short rich periods for catalyst regeneration, allow optimism that these hurdles can be overcome. The availability of a durable and highly efficient exhaust gas aftertreatment system can promote the widespread use of lean-burn natural gas engines, which could be a key step towards reducing mankind’s carbon footprint.


Sign in / Sign up

Export Citation Format

Share Document