Assessment and Characterization of Volcanic Ash Threat to Gas Turbine Engine Performance

2014 ◽  
Vol 136 (8) ◽  
Author(s):  
Craig R. Davison ◽  
Timothy A. Rutke
Keyword(s):  
Volcanic Ash ◽  
Cooling System ◽  
Turbine Blades ◽  
Engine Performance ◽  
Turbine Engine ◽  
Turbine Cooling ◽  
Volcanic Ash Cloud ◽  
Compressor And Turbine Blades ◽  
Engine Power

Multiple volcanoes erupt yearly propelling volcanic ash into the atmosphere and creating an aviation hazard. The plinian eruption type is most likely to create a significant aviation hazard. Plinian eruptions can eject large quantities of fine ash up to an altitude of 50,000 m (164,000 ft). While large airborne particles rapidly fall, smaller particles at reduced concentrations drift for days to weeks as they gradually descend and deposit on the ground. Very small particles, less than 1 μm, can remain aloft for years. An average of three aircraft encounters with volcanic ash was reported every year between 1973 and 2003. Of these, eight resulted in some loss of engine power, including a complete shutdown of all four engines on a Boeing 747. However, no crashes have been attributed to volcanic ash. The major forms of engine damage caused by volcanic ash are: (1) deposition of ash on turbine nozzles and blades due to glassification (2) erosion of compressor and turbine blades (3) carbon deposits on fuel nozzles. The combination of these effects can push the engine to surge and flame out. If a flame out occurs, engine restart may be possible. Less serious engine damage can also occur. In most cases the major damage will require an engine overhaul long before the minor damage becomes an operational issue, but under some conditions no sign of volcanic ash is evident and the turbine cooling system blockage could go unnoticed until an engine inspection is performed. Several organizations provide aircrew procedures to respond to encounters with a volcanic ash cloud. If a volcanic ash encounter is suspected, then an engine inspection, including borescope, should be performed with particular attention given to the turbine cooling system.

Assessment and Characterization of Volcanic Ash Threat to Gas Turbine Engine Performance

2013 ◽  
Author(s):  
Craig R. Davison ◽  
Tim Rutke
Keyword(s):  
Volcanic Ash ◽  
Cooling System ◽  
Turbine Blades ◽  
Engine Performance ◽  
Turbine Engine ◽  
Turbine Cooling ◽  
Volcanic Ash Cloud ◽  
Compressor And Turbine Blades ◽  
Engine Power

Multiple volcanoes erupt yearly propelling volcanic ash into the atmosphere and creating an aviation hazard. The plinian eruption type is most likely to create a significant aviation hazard. Plinian eruptions can eject large quantities of fine ash up to an altitude of 50,000 m (164,000 feet). While large airborne particles rapidly fall, smaller particles at reduced concentrations drift for days to weeks as they gradually descend and deposit on the ground. Very small particles, less than 1 μm, can remain aloft for years. An average of three aircraft encounters with volcanic ash was reported every year between 1973 and 2003. Of these, 8 resulted in some loss of engine power, including a complete shutdown of all four engines on a Boeing 747. However, no crashes have been attributed to volcanic ash. The major forms of engine damage caused by volcanic ash are: 1. Deposition of ash on turbine nozzles and blades due to glassification 2. Erosion of compressor and turbine blades 3. Carbon deposits on fuel nozzles The combination of these effects can push the engine to surge and flame out. If a flame out occurs, engine restart may be possible. Less serious engine damage can also occur. In most cases the major damage will require an engine overhaul long before the minor damage becomes an operational issue, but under some conditions no sign of volcanic ash is evident and the turbine cooling system blockage could go unnoticed until an engine inspection is performed. Several organizations provide aircrew procedures to respond to encounters with a volcanic ash cloud. If a volcanic ash encounter is suspected, then an engine inspection, including borescope, should be performed with particular attention given to the turbine cooling system.

Estimation of cooling flow rate for conceptual design stage of a gas turbine engine

2021 ◽  
pp. 095765092110149
Author(s):  
EP Filinov ◽  
VS Kuz’michev ◽  
A Yu Tkachenko ◽  
YaA Ostapyuk ◽  
IN Krupenich
Keyword(s):  
Gas Turbine ◽  
Cooling System ◽  
Numerical Models ◽  
Turbine Blades ◽  
Gas Turbine Engine ◽  
Design Stage ◽  
Inlet Temperature ◽  
Turbine Engine ◽  
Turbine Cooling ◽  
Turbine Inlet

Development of a gas turbine engine starts with optimization of the working process parameters. Turbine inlet temperature is among the most influential parameters that largely determine performance of an engine. As typical turbine inlet temperatures substantially exceed the point where metal turbine blades maintain reasonable thermal strength, proper modeling of the turbine cooling system becomes crucial for optimization of the engine’s parameters. Currently available numerical models are based on empirical data and thus must be updated regularly. This paper reviews the published information on turbine cooling requirements, and provides an approximation curve that generalizes data on all types of blade/vane cooling and is suitable for computer-based optimization.

scholarly journals Reduction in Flow Parameter Resulting From Volcanic Ash Deposition in Engine Representative Cooling Passages

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Sebastien Wylie ◽  
Alexander Bucknell ◽  
Peter Forsyth ◽  
Matthew McGilvray ◽  
David R. H. Gillespie
Keyword(s):  
Film Cooling ◽  
Volcanic Ash ◽  
Flow Parameter ◽  
Cooling System ◽  
Pressure Ratio ◽  
Turbine Blades ◽  
Metal Temperature ◽  
Internal Cooling ◽  
Cooling Hole ◽  
Cooling Passage

Internal cooling passages of turbine blades have long been at risk to blockage through the deposition of sand and dust during fleet service life. The ingestion of high volumes of volcanic ash (VA) therefore poses a real risk to engine operability. An additional difficulty is that the cooling system is frequently impossible to inspect in order to assess the level of deposition. This paper reports results from experiments carried out at typical high pressure (HP) turbine blade metal temperatures (1163 K to 1293 K) and coolant inlet temperatures (800 K to 900 K) in engine scale models of a turbine cooling passage with film-cooling offtakes. Volcanic ash samples from the 2010 Eyjafjallajökull eruption were used for the majority of the experiments conducted. A further ash sample from the Chaiten eruption allowed the effect of changing ash chemical composition to be investigated. The experimental rig allows the metered delivery of volcanic ash through the coolant system at the start of a test. The key metric indicating blockage is the flow parameter (FP), which can be determined over a range of pressure ratios (1.01–1.06) before and after each experiment, with visual inspection used to determine the deposition location. Results from the experiments have determined the threshold metal temperature at which blockage occurs for the ash samples available, and characterize the reduction of flow parameter with changing particle size distribution, blade metal temperature, ash sample composition, film-cooling hole configuration and pressure ratio across the holes. There is qualitative evidence that hole geometry can be manipulated to decrease the likelihood of blockage. A discrete phase computational fluid dynamics (CFD) model implemented in Fluent has allowed the trajectory of the ash particles within the coolant passages to be modeled, and these results are used to help explain the behavior observed.

The Evolution of Thermal Barrier Coatings in Gas Turbine Engine Applications

1994 ◽  
Vol 116 (1) ◽  
pp. 250-257 ◽  
Author(s):  
S. M. Meier ◽  
D. K. Gupta
Keyword(s):  
Thermal Barrier Coatings ◽  
Turbine Blades ◽  
Engine Performance ◽  
Design System ◽  
Thermal Barrier ◽  
Barrier Coatings ◽  
Turbine Engine ◽  
Component Design ◽  
Integral Element ◽  
Plasma Sprayed

Thermal barrier coatings (TBCs) have been used for almost three decades to extend the life of combustors and augmentors and, more recently, stationary turbine components. Plasma-sprayed yttria-stabilized zirconia TBC currently is bill-of-material on many commercial jet engine parts. A more durable electron beam-physical vapor deposited (EB-PVD) ceramic coating recently has been developed for more demanding rotating as well as stationary turbine components. This ceramic EB-PVD is bill-of-material on turbine blades and vanes in current high thrust engine models and is being considered for newer developmental engines as well. To take maximum advantage of potential TBC benefits, the thermal effect of the TBC ceramic layer must become an integral element of the hot section component design system. To do this with acceptable reliability requires a suitable analytical life prediction model calibrated to engine experience. The latest efforts in thermal barrier coatings are directed toward correlating such models to measured engine performance.

scholarly journals Reduction in Flow Parameter Resulting From Volcanic Ash Deposition in Engine Representative Cooling Passages

2016 ◽  
Author(s):  
Sebastien Wylie ◽  
Alexander Bucknell ◽  
Peter Forsyth ◽  
Matthew McGilvray ◽  
David R. H. Gillespie
Keyword(s):  
Film Cooling ◽  
Volcanic Ash ◽  
Flow Parameter ◽  
Cooling System ◽  
Pressure Ratio ◽  
Turbine Blades ◽  
Metal Temperature ◽  
Internal Cooling ◽  
Cooling Hole ◽  
Cooling Passage

Internal cooling passages of turbine blades have long been at risk to blockage through the deposition of sand and dust during fleet service life. The ingestion of high volumes of volcanic ash therefore poses a real risk to engine operability. An additional difficulty is that the cooling system is frequently impossible to inspect in order to assess the level of deposition. This paper reports results from experiments carried out at typical HP turbine blade metal temperatures (1163K to 1293K) and coolant inlet temperatures (800K to 900K) in engine scale models of a turbine cooling passage with film-cooling offtakes. Volcanic ash samples from the 2010 Eyjafjallajökull eruption were used for the majority of the experiments conducted. A further ash sample from the Chaiten eruption allowed the effect of changing ash chemical composition to be investigated. The experimental rig allows the metered delivery of volcanic ash through the coolant system at the start of a test. The key metric indicating blockage is the flow parameter which can be determined over a range of pressure ratios (1.01–1.06) before and after each experiment, with visual inspection used to determine the deposition location. Results from the experiments have determined the threshold metal temperature at which blockage occurs for the ash samples available, and characterise the reduction of flow parameter with changing particle size distribution, blade metal temperature, ash sample composition, film-cooling hole configuration and pressure ratio across the holes. There is qualitative evidence that hole geometry can be manipulated to decrease the likelihood of blockage. A discrete phase CFD model implemented in Fluent has allowed the trajectory of the ash particles within the coolant passages to be modelled, and these results are used to help explain the behaviour observed.

Deposition of Volcanic Materials in the Hot Sections of Two Gas Turbine Engines

1993 ◽  
Vol 115 (3) ◽  
pp. 641-651 ◽  
Author(s):  
J. Kim ◽  
M. G. Dunn ◽  
A. J. Baran ◽  
D. P. Wade ◽  
E. L. Tremba
Keyword(s):  
High Pressure ◽  
Gas Turbine ◽  
Volcanic Ash ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
High Pressure Turbine ◽  
Deposition Behavior ◽  
Turbine Engine ◽  
Turbine Vanes ◽  
Volcanic Ash Cloud

This paper reports the results of a series of tests designed to determine the melting and subsequent deposition behavior of volcanic ash cloud materials in modern gas turbine engine combustors and high-pressure turbine vanes. The specific materials tested were Mt. St. Helens ash and a soil blend containing volcanic ash (black scoria) from Twin Mountain, NM. Hot section test systems were built using actual engine combustors, fuel nozzles, ignitors, and high-pressure turbine vanes from an Allison T56 engine can-type combustor and a more modern Pratt and Whitney F-100 engine annular-type combustor. A rather large turbine inlet temperature range can be achieved using these two combustors. The deposition behavior of volcanic materials as well as some of the parameters that govern whether or not these volcanic ash materials melt and are subsequently deposited are discussed.

The Evolution of Thermal Barrier Coatings in Gas Turbine Engine Applications

1992 ◽  
Author(s):  
Susan Manning Meier ◽  
Dinesh K. Gupta
Keyword(s):  
Thermal Barrier Coatings ◽  
Turbine Blades ◽  
Engine Performance ◽  
Design System ◽  
Thermal Barrier ◽  
Barrier Coatings ◽  
Turbine Engine ◽  
Component Design ◽  
Integral Element ◽  
Plasma Sprayed

Thermal barrier coatings (TBCs) have been used for almost three decades to extend the life of combustors and augmentors and, more recently, stationary turbine components. Plasma sprayed yttria stabilized zirconia TBC currently is bill-of-material on many commercial jet engine parts. A more durable electron beam-physical vapor deposited (EB-PVD) ceramic coating recently has been developed for more demanding rotating as well as stationary turbine components. This ceramic EB-PVD is bill-of-material on turbine blades and vanes in current high thrust engine models and is being considered for newer developmental engines as well. To take maximum advantage of potential TBC benefits, the thermal effect of the TBC ceramic layer must become an integral element of the hot section component design system. To do this with acceptable reliability requires a suitable analytical life prediction model calibrated to engine experience. The latest efforts in thermal barrier coatings are directed toward correlating such models to measured engine performance.

On the Concept of Separate Aftercooling for Locomotive Diesel Engines

1999 ◽  
Vol 121 (2) ◽  
pp. 205-210 ◽  
Author(s):  
T. Uzkan ◽  
M. A. Lenz
Keyword(s):  
Cooling System ◽  
Engine Performance ◽  
Cooling Capacity ◽  
Engine Oil ◽  
Excess Capacity ◽  
Turbocharged Diesel Engine ◽  
Ambient Temperatures ◽  
Order Of Magnitude ◽  
Locomotive Diesel ◽  
Engine Power

This paper describes a patented cooling system concept for a turbocharged diesel engine. In particular, it defines a cooling system having the capability of transferring some of the cooling capacity of engine jacket and engine oil cooling to cool the cylinder inlet air when more than the cooling capacity built into the system through the size of the radiators and fans is needed. This increased aftercooling will improve the engine performance and reduce emission levels. The cooling capacity of a locomotive is essentially determined by the radiator and fan size, among other factors, and is designed to cool the engine within acceptable metal temperatures at a specified maximum ambient temperature and at the maximum engine power. On the other hand, at lower ambient temperatures or engine power levels, the cooling needs of the engine will be less than this maximum cooling capacity of the cooling system. There remains some excess capacity. This paper describes the concept called the “Separate Aftercooling System” that uses some of this excess cooling capacity to cool the engine inlet air at the aftercoolers. It shows the feasibility of such a system, describes the order of magnitude of benefits that can be expected from such a system, and outlines the implementation of this concept to EMD built Locomotives.

scholarly journals Turbines for Peace

2000 ◽  
Vol 122 (08) ◽  
pp. 70-72 ◽  
Author(s):  
Michael Valenti
Keyword(s):  
Cooling System ◽  
Turbine Blades ◽  
Engine Performance ◽  
Optimum Temperature ◽  
Military Aircraft ◽  
Demonstration Program ◽  
Central European ◽  
Global Competitiveness ◽  
Aerospace Companies ◽  
Civil Aircraft

This article discusses that military-sponsored research tools can improve the machines that drive civil applications. The Defense Evaluation and Research Agency (DERA) researchers tested the engine of the legendary DeHavilland Vampire single seat jet fighter in the late 1940s. This Vampire is owned by Fred Ihlenburg, president of Yakity Yaks Inc., an importer of foreign military aircraft, based in Aurora, Oregon. DERA is investigating heat transfer on turbine blades to help gas turbine manufacturers develop a cooling system that will keep blades at an optimum temperature while minimizing losses in engine performance. More efficient cooling means less air is bled from the compressor, thus improving performance while extending blade life. This work was co-funded by the Central European Commission under the Brite Euram Fourth-Framework Initiative, which is part of the European Union’s strategy to enhance European global competitiveness, and Britain’s Department of Trade and Industry’s Civil Aircraft Research and Technology Demonstration Program. The British program aims to advance the capabilities of the United Kingdom’s civil aerospace companies.

scholarly journals Residual Life Prediction of Gas-Engine Turbine Blades Based on Damage Surrogate-Assisted Modeling

2020 ◽  
Vol 10 (23) ◽  
pp. 8541
Author(s):  
Boris Vasilyev ◽  
Sergei Nikolaev ◽  
Mikhail Raevskiy ◽  
Sergei Belov ◽  
Ighor Uzhinsky
Keyword(s):  
Power Plants ◽  
Residual Life ◽  
Turbine Blades ◽  
Predictive Maintenance ◽  
Substantial Part ◽  
Maintenance Planning ◽  
Remaining Life ◽  
Turbine Engine ◽  
Development And Evolution ◽  
Engine Power

Blade damage accounts for a substantial part of all failure events occurring at gas-turbine-engine power plants. Current operation and maintenance (O&M) practices typically use preventive maintenance approaches with fixed intervals, which involve high costs for repair and replacement activities, and substantial revenue losses. The recent development and evolution of condition-monitoring techniques and the fact that an increasing number of turbines in operation are equipped with online monitoring systems offer the decision maker a large amount of information on the blades’ structural health. So, predictive maintenance becomes feasible. It has the potential to predict the blades’ remaining life in order to support O&M decisions for avoiding major failure events. This paper presents a surrogate model and methodology for estimating the remaining life of a turbine blade. The model can be used within a predictive maintenance decision framework to optimize maintenance planning for the blades’ lifetime.

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