Simulation of Cutting Force Variation by Finite Element Method

2012 ◽  
Vol 6 (1) ◽  
Author(s):  
Yan Zhuang ◽  
Debao Zhou
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Force Variation ◽  
Element Method

scholarly journals Finite element simulations of conventional and ultrasonically assisted turning processes with plane and textured cutting inserts

2019 ◽  
Vol 3 (1) ◽  
pp. 54-68
Author(s):  
Varun Sharma ◽  
Pulak M. Pandey ◽  
Uday S. Dixit ◽  
Anish Roy ◽  
Vadim V. Silberschmidt
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Cutting Forces ◽  
The Finite Element Method ◽  
Turning Process ◽  
Texture Pattern ◽  
Cutting Inserts ◽  
Force Variation ◽  
Element Method

This paper investigates the performance of conventional turning and ultrasonically assisted turning (UAT) processes with plane and textured cutting inserts. Simulations based on the finite-element method were carried out using a software package ABAQUS/Explicit (Dassault Systemes, France). The obtained results were validated experimentally by employing a specially developed UAT setup. The purpose of the paper is to analyze cutting-force variation by the use of textured cutting inserts. Optimized dimensions of the texture pattern were used to model textured cutting inserts. The cutting-force variation in UAT was assessed with finite-element method, confirming diminishing cutting forces at a tool–workpiece interface during a noncontact time. The use of the textured cutting inserts in the UAT process resulted in the lowest cutting forces when compared to a plane tool in UAT as well as both plane and textured tools in the conventional turning process.

scholarly journals Cutting Force Predication Based on Integration of Symmetric Fuzzy Number and Finite Element Method

2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Zhanli Wang ◽  
Yanjuan Hu ◽  
Yao Wang ◽  
Chao Dong ◽  
Zaixiang Pang
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Fuzzy Number ◽  
Experimental Result ◽  
The Finite Element Method ◽  
Mechanical Coupling ◽  
Fuzzy Function ◽  
Nonuniform Stress Field ◽  
Element Method

In the process of turning, pointing at the uncertain phenomenon of cutting which is caused by the disturbance of random factors, for determining the uncertain scope of cutting force, the integrated symmetric fuzzy number and the finite element method (FEM) are used in the prediction of cutting force. The method used symmetric fuzzy number to establish fuzzy function between cutting force and three factors and obtained the uncertain interval of cutting force by linear programming. At the same time, the change curve of cutting force with time was directly simulated by using thermal-mechanical coupling FEM; also the nonuniform stress field and temperature distribution of workpiece, tool, and chip under the action of thermal-mechanical coupling were simulated. The experimental result shows that the method is effective for the uncertain prediction of cutting force.

Modeling and Simulation of High Speed Intermittent Cutting Based on the Finite Element Method

2013 ◽  
Vol 683 ◽  
pp. 556-559
Author(s):  
Bin Bin Jiao ◽  
Fu Sheng Yu ◽  
Yun Jiang Li ◽  
Rong Lu Zhang ◽  
Gui Lin Du ◽  
...  
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Stress Field ◽  
Cutting Force ◽  
High Speed ◽  
Element Model ◽  
Periodic Variation ◽  
Element Analysis ◽  
Intermittent Cutting ◽  
Element Method

In order to study the distribution of the stress field in the high-speed intermittent cutting process, finite element model of high-speed intermittent cutting is established. Exponential material model of the constitutive equation and adaptive grid technology are applied in the finite element analysis software AdvantEdge. The material processing is simulated under certain cutting conditions with FEM ( Finite Element Method ) and the distribution of cutting force, stress field, and temperature field are received. A periodic variation to the cutting force and temperature is showed in the simulation of high-speed intermittent cutting. Highest value of the milling temperature appears in front contacting area of the knife -the chip.and maximum stress occurs at the tip of tool or the vicinity of the main cutting edge. The analysis of stress and strain fields in-depth is of great significance to improve tool design and durability of tool.

Analysis of the Influence of Cutting Parameters on Cutting Force Based on Cutting Process Simulation

2013 ◽  
Vol 710 ◽  
pp. 223-227
Author(s):  
Yan Cao ◽  
Hua Chen ◽  
Hai Xia Zhao
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Process Simulation ◽  
Metal Cutting ◽  
Cutting Parameters ◽  
Cutting Process ◽  
Rigid Plastic ◽  
Simulation Parameters ◽  
Element Method

Based on the study on metal cutting theories and rigid-plastic finite element method, taking Sweden SECO lathe tool MDT as the researching object, the cutting force in cutting process is analyzed after a cutting process simulation model is constructed using finite element method. Different simulation parameters and cutting parameters are used to carry out analyses time after time. The dynamic changing curves of the cutting force in cutting process are obtained. Through the comparison of the cutting force in different cutting conditions, the influence of cutting parameters on the cutting force is summarized. The research can provide useful data for improvement of metal cutting technology and tool cutting performance.

Effect of Machining Parameters on Deformation Field in Machining by Finite Element Method

2011 ◽  
Vol 80-81 ◽  
pp. 942-945
Author(s):  
C.L. Wu ◽  
Z.R. Wang
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Large Strain ◽  
Effective Strain ◽  
High Hardness ◽  
Rake Angle ◽  
Machining Parameters ◽  
Cutting Velocity ◽  
Element Method

Formation of chip is a typical severe plastic deformation progress in machining which is only single deformation stage. The large strain, low temperature and deformation force are the major premises to create significant microstructure refinement in metals and alloys. A finite element method was developed to characterize the distribution of strain, temperature and cutting force. Effects of rake angle, cutting velocity and friction on effective strain, cutting force imposed in the chip are researched and the conditions which lead to the large stain deformation in machining are highlighted. The results of simulation have shown that chip materials with ultrafine grained and high hardness can be produced with negative tool rake angle at some lower cutting velocity.

Numerical Simulation for the Milling of Alluminum Alloy Thin-Wall Workpiece with Two and Four Flutes Helical Cutter

2010 ◽  
Vol 34-35 ◽  
pp. 1870-1875
Author(s):  
Ping Yuan ◽  
Hui Yue Dong
Keyword(s):  
Numerical Simulation ◽  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Milling Process ◽  
Thin Wall ◽  
Milling Cutter ◽  
High Metal ◽  
Milling Forces ◽  
Element Method

In the milling process of thin wall workpiece, the more cutter flutes, the high metal remove ratio can be gotten. Milling forces with two-futes and four-flutes milling cutter were anlysised and compared using finite element method. The possibility and advantage of machining thin wall workpiece with four flutes milling cutter was introduced. The four flutes cutter can improve the metal remove ratio, and cutting force is more uniform in general.

Study on Mechanical Mechanism of ARB Process Based on Randomness

2011 ◽  
Vol 314-316 ◽  
pp. 609-613
Author(s):  
Guo Zhi Zhang ◽  
Jun Jing Fu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Process Control ◽  
Rolling Force ◽  
Theoretical Models ◽  
Element Model ◽  
The Finite Element Method ◽  
Force Variation ◽  
Plastic Theory ◽  
Element Method

The process control mechanism of ARB(accumulative roll bonding) process was studied. Based on micro-plastic theory, the principal stress method of macro-plastic theory and probability theory, theoretical models of rolling force and its standard deviation calculation were established. Moreover, shear deformation was analyzed with the finite element method and the finite element model established was verified through comparing with the experiment. Furthermore, through calculating the rolling force of ARB process of the typical parameters, roll force variation of every cycle was obtained and the theoretical model was verified through comparing with the results of the finite element method. The study in the paper provides analysis method and theory foundation for process control and manufacturing of ARB process.

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