scholarly journals A Kriging Model for Dynamics of Mechanical Systems With Revolute Joint Clearances

2014 ◽  
Vol 9 (3) ◽  
Author(s):  
Zhenhua Zhang ◽  
Liang Xu ◽  
Paulo Flores ◽  
Hamid M. Lankarani
Keyword(s):  
Simulation Model ◽  
Contact Force ◽  
Design Parameter ◽  
Joint Clearance ◽  
Design Parameters ◽  
Force Model ◽  
Revolute Joint ◽  
Clearance Joint ◽  
Contact Force Model ◽  
Joint Clearances

Over the past two decades, extensive work has been conducted on the dynamic effect of joint clearances in multibody mechanical systems. In contrast, little work has been devoted to optimizing the performance of these systems. In this study, the analysis of revolute joint clearance is formulated in terms of a Hertzian-based contact force model. For illustration, the classical slider-crank mechanism with a revolute clearance joint at the piston pin is presented and a simulation model is developed using the analysis/design software MSC.ADAMS. The clearance is modeled as a pin-in-a-hole surface-to-surface dry contact, with an appropriate contact force model between the joint and bearing surfaces. Different simulations are performed to demonstrate the influence of the joint clearance size and the input crank speed on the dynamic behavior of the system with the joint clearance. In the modeling and simulation of the experimental setup and in the followed parametric study with a slightly revised system, both the Hertzian normal contact force model and a Coulomb-type friction force model were utilized. The kinetic coefficient of friction was chosen as constant throughout the study. An innovative design-of-experiment (DOE)-based method for optimizing the performance of a mechanical system with the revolute joint clearance for different ranges of design parameters is then proposed. Based on the simulation model results from sample points, which are selected by a Latin hypercube sampling (LHS) method, a polynomial function Kriging meta-model is established instead of the actual simulation model. The reason for the development and use of the meta-model is to bypass computationally intensive simulations of a computer model for different design parameter values in place of a more efficient and cost-effective mathematical model. Finally, numerical results obtained from two application examples with different design parameters, including the joint clearance size, crank speed, and contact stiffness, are presented for the further analysis of the dynamics of the revolute clearance joint in a mechanical system. This allows for predicting the influence of design parameter changes, in order to minimize contact forces, accelerations, and power requirements due to the existence of joint clearance.

A DOE- and Kriging-Based Model for Studying on the Dynamics of Multibody Mechanical Systems With Revolute Joint Clearance

2013 ◽  
Author(s):  
Zhenhua Zhang ◽  
Liang Xu ◽  
Paulo Flores ◽  
Hamid M. Lankarani
Keyword(s):  
Simulation Model ◽  
Mechanical System ◽  
Contact Force ◽  
Design Parameter ◽  
Joint Clearance ◽  
Design Parameters ◽  
Force Model ◽  
Revolute Joint ◽  
Clearance Joint ◽  
Contact Force Model

Over the last two decades, extensive work has been conducted on dynamic effect of joint clearances in multibody mechanical systems. In contrast, little work has been devoted to optimizing the performance of these systems. In this study, analysis of revolute joint clearance is formulated in term of a Hertzian-based contact force model. For illustration, the classical slider-crank mechanism with a revolute clearance joint at the piston pin is presented, and a simulation model is developed using the analysis/design code MSC.ADAMS. The clearance is modeled as a pin-in-a-hole surface-to-surface dry contact, with appropriate contact force model between the joint and bearing surfaces. Different simulations are performed to demonstrate the influence of the joint clearance size and the input crank speed on the dynamic behavior of the system with the clearance joint. An innovative design-of-experiment (DOE)-based method for optimizing the performance of a mechanical system with the revolute joint clearance for different ranges of design parameters is then proposed. Based on the simulation model results from sample points, which are selected by a Latin hypercube sampling (LHS) method, a polynomial function Kriging meta-model is established instead of the actual simulation model. The reason for development and use of the meta-model is to bypass computationally intensive simulations of a computer model for different design parameter values in place of a more efficient and cost-effective mathematical model. Finally, numerical results obtained from two application examples, considering the different design parameters, including the joint clearance size, crank speed, and contact stiffness, are presented for further analyzing the dynamics of the revolute clearance joint in a mechanical system. This allows for predicting the influence of design parameter changes, in order to minimize contact forces, accelerations, and power requirements due to the existence of joint clearance.

scholarly journals Dynamics of Multibody Systems With Spherical Clearance Joints

2005 ◽  
Author(s):  
P. Flores ◽  
J. Ambro´sio ◽  
J. C. P. Claro ◽  
H. M. Lankarani
Keyword(s):  
Contact Force ◽  
Multibody Systems ◽  
Contact Forces ◽  
Force Model ◽  
Clearance Joints ◽  
Continuous Contact ◽  
Clearance Joint ◽  
Contact Force Model ◽  
Dynamics Of Multibody Systems ◽  
The Impact

This work deals with a methodology to assess the influence of the spherical clearance joints in spatial multibody systems. The methodology is based on the Cartesian coordinates, being the dynamics of the joint elements modeled as impacting bodies and controlled by contact forces. The impacts and contacts are described by a continuous contact force model that accounts for geometric and mechanical characteristics of the contacting surfaces. The contact force is evaluated as function of the elastic pseudo-penetration between the impacting bodies, coupled with a nonlinear viscous-elastic factor representing the energy dissipation during the impact process. A spatial four bar mechanism is used as an illustrative example and some numerical results are presented, being the efficiency of the developed methodology discussed in the process of their presentation. The results obtained show that the inclusion of clearance joints in the modelization of spatial multibody systems significantly influences the prediction of components’ position and drastically increases the peaks in acceleration and reaction moments at the joints. Moreover, the system’s response clearly tends to be nonperiodic when a clearance joint is included in the simulation.

Dynamic Analysis and Wear Prediction of Planar Five-Bar Mechanism Considering Multiflexible Links and Multiclearance Joints

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Gengxiang Wang ◽  
Hongzhao Liu
Keyword(s):  
Contact Force ◽  
Dynamic Performance ◽  
Contact Forces ◽  
Force Model ◽  
Displacement Curve ◽  
Wear Depth ◽  
Wear Model ◽  
Clearance Joint ◽  
Contact Force Model ◽  
Cylindrical Joint

Effects of wear and member flexibility on the dynamic performance of a planar five-bar mechanism with joint-clearance are investigated. The equation of motion of the mechanism is derived based on the absolute nodal coordinate formulation (ANCF). In order to enhance the accuracy of the contact force, the slope of the load–displacement curve of the cylindrical joint with clearance is used. The contact deformation couples the joint wear to the contact state. The contact force model of Flores and coworkers is improved, by the introduction of the stiffness coefficient. The wear depth is predicted by using the Archard's wear model. Simulations show that the multiclearance joints can generate stronger contact forces relative to single clearance joint case. This leads to more severe wear in the joint. However, the mechanism with multiple flexible links can absorb more of the energy arising from the clearance joint, and this improves the wear phenomenon.

scholarly journals A continuous contact force model of planar revolute joint based on fitting method

2017 ◽  
Vol 9 (2) ◽  
pp. 168781401769047
Author(s):  
Yuntao Li ◽  
Qiquan Quan ◽  
Dewei Tang ◽  
Zhonghong Li ◽  
Zongquan Deng
Keyword(s):  
Contact Force ◽  
Contact Stiffness ◽  
Elastic Force ◽  
Contact Model ◽  
Force Model ◽  
Damping Force ◽  
Revolute Joint ◽  
Continuous Contact ◽  
Contact Force Model ◽  
Fitting Method

Both the process of eliminating the clearance in joints and the contact–impact process involve movement of a clearance mechanism, which may reduce transmission accuracy and lengthen the response time. An appropriate continuous contact force model is able to describe the contact phenomena of a joint with clearance in a facile manner. However, two main problems still should be solved in building the continuous contact force model. First, the elastic force parts in previous continuous contact force models for a revolute joint were established by amending the force exponent of the Hertz spherical contact model or by the modified Winkler contact model. Nevertheless, the force exponent is usually given by experience, and the thickness of the elastic layer in the Winkler theory is difficult to determine. Second, for the previous damping force parts of a revolute joint, the hysteretic damping coefficients were obtained by substituting the stiffness coefficient with the contact stiffness of revolute joint directly instead of using the energy conservation method for the complicated form of elastic force model. A feasible continuous contact force model based on a fitting method was proposed to avoid these problems. According to the experimental results, the continuous contact force model can be used to predict the contact characteristics of a planar revolute joint in a facile manner.

A Nonlinear Contact Force Model for Revolute Joint with Clearance

2013 ◽  
Vol 29 (4) ◽  
pp. 653-660 ◽  
Author(s):  
Z. F. Bai ◽  
Y. Zhao ◽  
X. G. Wang
Keyword(s):  
Elastic Foundation ◽  
Contact Force ◽  
Mechanical Systems ◽  
Force Model ◽  
Nonlinear Stiffness ◽  
Stiffness Coefficient ◽  
Revolute Joint ◽  
Contact Force Model ◽  
Nonlinear Contact ◽  
Foundation Model

ABSTRACTClearances in the joints of mechanism cause vibrations and noise in mechanical systems. The contact force model is the important factor in dynamic analysis of mechanical systems with clearance. This paper presents a nonlinear contact force model for revolute joint with clearance, which is a hybrid model of the Lankarani-Nikravesh model and the improved elastic foundation model. The framework of the Lankarani-Nikravesh model is used with the nonlinear stiffness coefficient derived using the improved elastic foundation model and the damping applied in introducing the ratio of the nonlinear stiffness coefficient of the improved elastic foundation model and contact stiffness of Lankarani-Nikravesh model. Finally, the nonlinear hybrid contact force model is analyzed and discussed. The hybrid contact force model presented in this paper is a nonlinear continuous contact force model, which extends contact modeling of joints with clearance and has a greater applicable scope.

Dynamic characteristics of planar linear array deployable structure based on scissor-like element with joint clearance using a new mixed contact force model

2016 ◽  
Vol 230 (18) ◽  
pp. 3161-3174 ◽  
Author(s):  
Bo Li ◽  
San-Min Wang ◽  
Ru Yuan ◽  
Xiang-Zhen Xue ◽  
Chang-Jian Zhi
Keyword(s):  
Contact Force ◽  
Dynamic Characteristics ◽  
Dynamic Performance ◽  
Equations Of Motion ◽  
Contact Model ◽  
Joint Clearance ◽  
Force Model ◽  
Continuous Contact ◽  
Deployable Structure ◽  
Contact Force Model

This paper aims at investigating precisely the dynamic performance of deployable structure constituted by scissor unit mechanisms with clearance joint. Based on the motion law in real joints, the contact model is established using an improved Gonthier nonlinear continuous contact force model, and the friction effect is considered using LuGre model. Moreover, the resulting contact force is suitable to be included into the generalized force of the equations of motion of a multibody system and contributes to replace motion constraints. In the sequel of this process, the effect of joint clearance is successfully introduced into the dynamical model of scissor deployable structure and the dynamic characteristics of deployable structure with joint clearance are obtained using a direct default correction method, which can directly modify the coordinates and speed of the system to avoid the numerical results divergence. Also, the new hybrid contact force model of revolute joint clearance is verified through comparing with the original model. The numerical simulation results show that the improved contact model proposed here has the great merit that predicts the dynamic behavior of scissor deployable structure with joint clearance.

scholarly journals A Study on Clearance Effects on Dynamic Responses of Robot Manipulator

Mechanika ◽  
2021 ◽  
Vol 27 (2) ◽  
pp. 130-138
Author(s):  
Zhengfeng Bai ◽  
Tianxi LIU
Keyword(s):  
Contact Force ◽  
Robot Manipulator ◽  
Dynamic Responses ◽  
Joint Clearance ◽  
Force Model ◽  
Clearance Joints ◽  
Clearance Joint ◽  
Dynamic Performances ◽  
Simulation Results ◽  
The Impact

Clearances caused by assemblage, manufacturing errors and wear, affect inevitably the dynamic responses of mechanisms such as robot manipulator. In this study, the effects of clearance on a robot manipulator system are investigated numerically. The contact behavior along normal and tangential direction of clearance joint is described by a nonlinear contact force model and a modified Coulomb friction model respectively. Then, the dynamics equations of the robot manipulator system are established considering joint clearance. In order to investigate the effects of clearance on dynamic performances of practical mechanism, a planar robot manipulator system on a spacecraft system with a revolute clearance joint is used as the apply example. Four case studies for various clearance sizes are implemented to investigate and discuss the effects of joint clearance. The simulation results indicate that clearance joints have severe effects on the dynamic performances of mechanism system and the impact in clearance joints represented by contact force models must be considered in dynamics analysis and design of mechanism system. The simulation results in this work can predict the effects of clearance on robot manipulator system preferably and it is the basis of precision analysis, robust control system design of robot manipulator system.

Dynamics Analysis of Truss Deployment Mechanism With Imperfect Joint Considering Input Fluctuation

2020 ◽  
Author(s):  
Zhengfeng Bai ◽  
Jijun Zhao ◽  
Xin Shi
Keyword(s):  
Contact Force ◽  
Dynamic Performance ◽  
Mathematic Model ◽  
Friction Model ◽  
Dynamic Responses ◽  
Force Model ◽  
Normal Contact ◽  
Clearance Joint ◽  
Contact Force Model ◽  
Dynamic Performance Analysis

Abstract Modern spacecraft usually has large deployment structure, which consisting of plenty of joints could produce undesirable dynamic responses when considering clearances in joints and driving input fluctuation. However, in the dynamic performance analysis of space deployment mechanism, the clearances and input fluctuation are always ignored. In this study, the dynamic responses of a flexible planar scissor-like truss deployment mechanism with imperfect joint considering clearance and input fluctuation are investigated using computational methodology. First, the mathematic model of clearance joint is established. The revolute clearance joint is considered as force constraint and the joint components of an imperfect joint with clearance are modeled as contact bodies. The normal contact force model of clearance joint is established using a continuous contact force model considering energy loss. The friction effect is considered using a modified Coulomb friction model. Then, the dynamics performances of the flexible planar scissor-like truss deployment mechanism with imperfect joint considering clearance and input fluctuation are presented and discussed. Different case studies for the scissor-like truss deployment mechanism with clearance are investigated considering driving input fluctuation. The simulation results show that the dynamic characteristics of the mechanism with clearance joint are changed more obviously when considering driving input fluctuation. Therefore, investigation implies that dynamics responses of the truss deployment mechanism are much worse when considering clearance joint and input fluctuation, which indicates that driving input fluctuation leads to more obvious degradation of the dynamic performance of the truss deployment mechanism with imperfect joint.

scholarly journals Dynamics of Multibody Systems With Spherical Clearance Joints

2006 ◽  
Vol 1 (3) ◽  
pp. 240-247 ◽  
Author(s):  
P. Flores ◽  
J. Ambrósio ◽  
J. C. P. Claro ◽  
H. M. Lankarani
Keyword(s):  
Contact Force ◽  
Multibody Systems ◽  
Contact Forces ◽  
Force Model ◽  
Clearance Joints ◽  
Continuous Contact ◽  
Clearance Joint ◽  
Contact Force Model ◽  
Dynamics Of Multibody Systems ◽  
The Impact

This work deals with a methodology to assess the influence of the spherical clearance joints in spatial multibody systems. The methodology is based on the Cartesian coordinates, with the dynamics of the joint elements modeled as impacting bodies and controlled by contact forces. The impacts and contacts are described by a continuous contact force model that accounts for geometric and mechanical characteristics of the contacting surfaces. The contact force is evaluated as function of the elastic pseudo-penetration between the impacting bodies, coupled with a nonlinear viscous-elastic factor representing the energy dissipation during the impact process. A spatial four-bar mechanism is used as an illustrative example and some numerical results are presented, with the efficiency of the developed methodology discussed in the process of their presentation. The results obtained show that the inclusion of clearance joints in the modelization of spatial multibody systems significantly influences the prediction of components’ position and drastically increases the peaks in acceleration and reaction moments at the joints. Moreover, the system’s response clearly tends to be nonperiodic when a clearance joint is included in the simulation.

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