Parametric Optimization of Unsteady End Wall Blowing on a Highly Loaded Low-Pressure Turbine

2014 ◽  
Vol 136 (7) ◽  
Author(s):  
Stuart I. Benton ◽  
Chiara Bernardini ◽  
Jeffrey P. Bons ◽  
Rolf Sondergaard
Keyword(s):  
Large Scale ◽  
Boundary Layer Separation ◽  
Low Pressure ◽  
Suction Surface ◽  
Low Pressure Turbine ◽  
Pressure Distributions ◽  
Stereo Particle Image Velocimetry ◽  
Turbine Airfoils ◽  
End Wall ◽  
Highly Loaded

Efforts to reduce blade count and avoid boundary layer separation have led to low-pressure turbine airfoils with significant increases in loading as well as front-loaded pressure distributions. These features have been independently shown to increase losses within the secondary flow field at the end wall. Compound angle blowing from discrete jets on the blade suction surface near the end wall has been shown to be effective in reducing these increased losses and enabling the efficient use of highly loaded blade designs. In this study, experiments are performed on the front loaded L2F low-pressure turbine airfoil in a linear cascade. The required mass flow is reduced by decreasing the hole count from previous configurations and from the introduction of unsteady blowing. The effects of pulsing frequency and duty cycle are investigated using phase-locked stereo particle image velocimetry to demonstrate the large scale movement and hysteresis behavior of the passage vortex interacting with the pulsed jets. Total pressure loss contours at the cascade outlet demonstrate that the efficiency benefit is maintained with the use of unsteady forcing.

Parametric Optimization of Unsteady Endwall Blowing on a Highly Loaded LPT

2013 ◽  
Author(s):  
Stuart I. Benton ◽  
Chiara Bernardini ◽  
Jeffrey P. Bons ◽  
Rolf Sondergaard
Keyword(s):  
Large Scale ◽  
Boundary Layer Separation ◽  
Low Pressure ◽  
Suction Surface ◽  
Low Pressure Turbine ◽  
Pressure Distributions ◽  
Image Velocimetry ◽  
Stereo Particle Image Velocimetry ◽  
Turbine Airfoils ◽  
Highly Loaded

Efforts to reduce blade count and avoid boundary layer separation have led to low-pressure turbine airfoils with significant increases in loading as well as front-loaded pressure distributions. These features have been independently shown to increase losses within the secondary flow field at the endwall. Compound angle blowing from discrete jets on the blade suction surface near the endwall has been shown to be effective in reducing these increased losses and enabling the efficient use of highly loaded blade designs. In this study, experiments are performed on the front loaded L2F low-pressure turbine airfoil in a linear cascade. The required mass flow is reduced by decreasing hole count from previous configurations and from the introduction of unsteady blowing. The effects of pulsing frequency and duty cycle are investigated using phase-locked stereo particle image velocimetry to demonstrate the large scale movement and hysteresis behavior of the passage vortex interacting with the pulsed jets. Total pressure loss contours at the cascade outlet demonstrate that the efficiency benefit is maintained with the use of unsteady forcing.

Development of Blade Profiles for Low Pressure Turbine Applications

1996 ◽  
Author(s):  
E. M. Curtis ◽  
H. P. Hodson ◽  
M. R. Banieghbal ◽  
J. D. Denton ◽  
R. J. Howell ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Surface Pressure ◽  
Low Pressure ◽  
Blade Profile ◽  
Suction Surface ◽  
Number Range ◽  
Low Pressure Turbine ◽  
Pressure Distributions ◽  
Wide Range ◽  
Highly Loaded

This paper describes a programme of work, largely experimental, which was undertaken with the objective of developing an improved blade profile for the low-pressure turbine in aero-engine applications. Preliminary experiments were conducted using a novel technique. An existing cascade of datum blades was modified to enable the pressure distribution on the suction surface of one of the blades to be altered. Various means, such as shaped inserts, an adjustable flap at the trailing edge, and changing stagger were employed to change the geometry of the passage. These experiments provided boundary layer and lift data for a wide range of suction surface pressure distributions. The data was then used as a guide for the development of new blade profiles. The new blade profiles were then investigated in a low-speed cascade that included a set of moving bars upstream of the cascade of blades 10 simulate the effect of the incoming wakes from the previous blade row in a multistage turbine environment. Results are presented for two improved profiles that are compared with a datum representative of current practice. The experimental results include loss measurements by wake traverse, surface pressure distributions, and boundary layer measurements. The cascades were operated over a Reynolds Number range from 0.7 × 105 to 4.0 × 105. The first profile is a “laminar flow” design that was intended to improve the efficiency at the same loading as the datum. The other is a more highly loaded blade profile intended to permit a reduction in blade numbers. The more highly loaded profile is the most promising candidate for inclusion in future designs. It enables blade numbers to be reduced by 20%, without incurring any efficiency penalty. The results also indicate that unsteady effects must be taken into consideration when selecting a blade profile for the low-pressure turbine.

Development of Blade Profiles for Low-Pressure Turbine Applications

1997 ◽  
Vol 119 (3) ◽  
pp. 531-538 ◽  
Author(s):  
E. M. Curtis ◽  
H. P. Hodson ◽  
M. R. Banieghbal ◽  
J. D. Denton ◽  
R. J. Howell ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Surface Pressure ◽  
Low Pressure ◽  
Blade Profile ◽  
Suction Surface ◽  
Number Range ◽  
Low Pressure Turbine ◽  
Pressure Distributions ◽  
Wide Range ◽  
Highly Loaded

This paper describes a program of work, largely experimental, which was undertaken with the objective of developing an improved blade profile for the low-pressure turbine in aero-engine applications. Preliminary experiments were conducted using a novel technique. An existing cascade of datum blades was modified to enable the pressure distribution on the suction surface of one of the blades to be altered. Various means, such as shaped inserts, an adjustable flap at the trailing edge, and changing stagger were employed to change the geometry of the passage. These experiments provided boundary layer and lift data for a wide range of suction surface pressure distributions. The data were then used as a guide for the development of new blade profiles. The new blade profiles were then investigated in a low-speed cascade that included a set of moving bars upstream of the cascade of blades to simulate the effect of the incoming wakes from the previous blade row in a multistage turbine environment. Results are presented for two improved profiles that are compared with a datum representative of current practice. The experimental results include loss measurements by wake traverse, surface pressure distributions, and boundary layer measurements. The cascades were operated over a Reynolds number range from 0.7 × 105 to 4.0 × 105. The first profile is a “laminar flow” design that was intended to improve the efficiency at the same loading as the datum. The other is a more highly loaded blade profile intended to permit a reduction in blade numbers. The more highly loaded profile is the most promising candidate for inclusion in future designs. It enables blade numbers to be reduced by 20 percent, without incurring any efficiency penalty. The results also indicate that unsteady effects must be taken into consideration when selecting a blade profile for the low-pressure turbine.

Separated Flow Measurements on a Highly Loaded Low-Pressure Turbine Airfoil

2008 ◽  
Author(s):  
Ralph J. Volino
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Separation Bubble ◽  
Boundary Layer Separation ◽  
Low Pressure ◽  
Transition To Turbulence ◽  
Suction Surface ◽  
Airfoil Surface ◽  
Flow Measurements ◽  
Low Pressure Turbine

Boundary layer separation, transition and reattachment have been studied on a new, very high lift, low-pressure turbine airfoil. Experiments were done under low freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Velocity profiles were acquired in the suction side boundary layer at several streamwise locations using hot-wire anemometry. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) ranging from 25,000 to 330,000. In all cases the boundary layer separated, but at high Reynolds number the separation bubble remained very thin and quickly reattached after transition to turbulence. In the low Reynolds number cases, the boundary layer separated and did not reattach, even when transition occurred. This behavior contrasts with previous research on other airfoils, in which transition, if it occurred, always induced reattachment, regardless of Reynolds number.

An Investigation of Reynolds Lapse Rate for Highly Loaded Low Pressure Turbine Airfoils With Forward and Aft Loading

2011 ◽  
Author(s):  
M. Eric Lyall ◽  
Paul I. King ◽  
Rolf Sondergaard ◽  
John P. Clark ◽  
Mark W. McQuilling
Keyword(s):  
Reynolds Number ◽  
Eddy Viscosity ◽  
Low Pressure ◽  
Lapse Rate ◽  
Freestream Turbulence ◽  
Number Range ◽  
Low Pressure Turbine ◽  
Turbine Airfoils ◽  
Hot Film ◽  
Highly Loaded

This paper presents an experimental and computational study of the midspan low Reynolds number loss behavior for two highly loaded low pressure turbine airfoils, designated L2F and L2A, which are forward and aft loaded, respectively. Both airfoils were designed with incompressible Zweifel loading coefficients of 1.59. Computational predictions are provided using two codes, Fluent (with k-k1-ω model) and AFRL’s Turbine Design and Analysis System (TDAAS), each with a different eddy-viscosity RANS based turbulence model with transition capability. Experiments were conducted in a low speed wind tunnel to provide transition models for computational comparisons. The Reynolds number range based on axial chord and inlet velocity was 20,000 < Re < 100,000 with an inlet turbulence intensity of 3.1%. Predictions using TDAAS agreed well with the measured Reynolds lapse rate. Computations using Fluent however, predicted stall to occur at significantly higher Reynolds numbers as compared to experiment. Based on triple sensor hot-film measurements, Fluent’s premature stall behavior is likely the result of the eddy-viscosity hypothesis inadequately capturing anisotropic freestream turbulence effects. Furthermore, rapid distortion theory is considered as a possible analytical tool for studying freestream turbulence that influences transition near the suction surface of LPT airfoils. Comparisons with triple sensor hot-film measurements indicate that the technique is promising but more research is required to confirm its utility.

A Low Reynolds Number Experimental Evaluation of Tubercles on a Low-Pressure Turbine Cascade

2019 ◽  
Author(s):  
Stephen A. Pym ◽  
Asad Asghar ◽  
William D. E. Allan ◽  
John P. Clark
Keyword(s):  
Boundary Layer ◽  
Turbine Blade ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Blade Profile ◽  
Suction Surface ◽  
Low Reynolds Numbers ◽  
Low Pressure Turbine ◽  
Low Reynolds ◽  
Highly Loaded

Abstract Aircraft are operating at increasingly high-altitudes, where decreased air density and engine power settings have led to increasingly low Reynolds numbers in the low-pressure turbine portion of modern-day aeroengines. These operating conditions, in parallel with highly-loaded blade profiles, result in non-reattaching laminar boundary layer separation along the blade suction surface, increasing loss and decreasing engine performance. This work presents an experimental investigation into the potential for integrated leading-edge tubercles to improve blade performance in this operating regime. A turn-table cascade test-section was constructed and commissioned to test a purpose-designed, forward-loaded, low-pressure turbine blade profile at various incidences and Reynolds numbers. Baseline and tubercled blades were tested at axial chord Reynolds numbers at and between 15 000 and 60 000, and angles of incidence ranging from −5° to +10°. Experimental data collection included blade surface pressure measurements, total pressure loss in the blade wakes, hot-wire anemometry, surface hot-film measurements, and surface flow visualization using tufts. Test results showed that the implementation of tubercles did not lead to a performance enhancement. However, useful conclusions were drawn regarding the ability of tubercles to generate stream-wise vortices at ultra-low Reynolds numbers. Additional observations helped to characterize the suction surface boundary layer over the highly-loaded, low-pressure turbine blade profile when at off-design conditions. Recommendations were made for future work.

An Investigation of Reynolds Lapse Rate for Highly Loaded Low Pressure Turbine Airfoils With Forward and Aft Loading

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
M. Eric Lyall ◽  
Paul I. King ◽  
Rolf Sondergaard ◽  
John P. Clark ◽  
Mark W. McQuilling
Keyword(s):  
Reynolds Number ◽  
Eddy Viscosity ◽  
Low Pressure ◽  
Lapse Rate ◽  
Freestream Turbulence ◽  
Number Range ◽  
Low Pressure Turbine ◽  
Turbine Airfoils ◽  
Hot Film ◽  
Highly Loaded

This paper presents an experimental and computational study of the midspan low Reynolds number loss behavior for two highly loaded low pressure turbine airfoils, designated L2F and L2A, which are forward and aft loaded, respectively. Both airfoils were designed with incompressible Zweifel loading coefficients of 1.59. Computational predictions are provided using two codes, Fluent (with k-kl-ω model) and AFRL’s Turbine Design and Analysis System (TDAAS), each with a different eddy-viscosity RANS based turbulence model with transition capability. Experiments were conducted in a low speed wind tunnel to provide transition models for computational comparisons. The Reynolds number range based on axial chord and inlet velocity was 20,000 < Re < 100,000 with an inlet turbulence intensity of 3.1%. Predictions using TDAAS agreed well with the measured Reynolds lapse rate. Computations using Fluent however, predicted stall to occur at significantly higher Reynolds numbers as compared to experiment. Based on triple sensor hot-film measurements, Fluent’s premature stall behavior is likely the result of the eddy-viscosity hypothesis inadequately capturing anisotropic freestream turbulence effects. Furthermore, rapid distortion theory is considered as a possible analytical tool for studying freestream turbulence that influences transition near the suction surface of LPT airfoils. Comparisons with triple sensor hot-film measurements indicate that the technique is promising but more research is required to confirm its utility.

Effect of Unsteady Wakes on Boundary Layer Separation on a Very High Lift Low Pressure Turbine Airfoil

2010 ◽  
Author(s):  
Ralph J. Volino
Keyword(s):  
Boundary Layer ◽  
Boundary Layer Separation ◽  
Low Pressure ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
High Lift ◽  
Layer Separation ◽  
Low Pressure Turbine ◽  
Wake Passing ◽  
Very High

Boundary layer separation has been studied on a very high lift, low-pressure turbine airfoil in the presence of unsteady wakes. Experiments were done under low (0.6%) and high (4%) freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Wakes were produced from moving rods upstream of the cascade. Flow coefficients were varied from 0.35 to 1.4 and wake spacing was varied from 1 to 2 blade spacings, resulting in dimensionless wake passing frequencies F = fLj-te/Uave (f is the frequency, Lj-te is the length of the adverse pressure gradient region on the suction surface of the airfoils, and Uave is the average freestream velocity) ranging from 0.14 to 0.56. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Instantaneous velocity profile measurements were acquired in the suction surface boundary layer and downstream of the cascade. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) of 25,000 and 50,000. In cases without wakes, the boundary layer separated and did not reattach. With wakes, separation was largely suppressed, particularly if the wake passing frequency was sufficiently high. At lower frequencies the boundary layer separated between wakes. Background freestream turbulence had some effect on separation, but its role was secondary to the wake effect.

Separated Flow Transition Under Simulated Low-Pressure Turbine Airfoil Conditions—Part 2: Turbulence Spectra

2002 ◽  
Vol 124 (4) ◽  
pp. 656-664 ◽  
Author(s):  
Ralph J. Volino
Keyword(s):  
Shear Stress ◽  
Free Stream ◽  
Boundary Layer Separation ◽  
Streamwise Velocity ◽  
Low Pressure ◽  
Turbulent Shear ◽  
Suction Surface ◽  
Free Stream Turbulence ◽  
Low Pressure Turbine ◽  
Turbulent Shear Stress

Spectral analysis was used to investigate boundary layer separation, transition and reattachment under low-pressure turbine airfoil conditions. Cases with Reynolds numbers ranging from 25,000 to 300,000 (based on suction surface length and exit velocity) have been considered at low (0.5%) and high (9% inlet) free-stream turbulence levels. Spectra of the fluctuating streamwise velocity and the turbulent shear stress are presented. The spectra for the low free-stream turbulence cases are characterized by sharp peaks. The high free-stream turbulence case spectra exhibit more broadband peaks, but these peaks are centered at the same frequencies observed in the corresponding low turbulence cases. The frequencies of the peaks suggest that a Tollmien-Schlichting instability mechanism drives transition, even in the high turbulence cases. The turbulent shear stress spectra proved particularly valuable for detection of the early growth of the instability. The predictable nature of the instability may prove useful for future flow control work.

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