Effect of Variable Properties Within a Boundary Layer With Large Freestream-to-Wall Temperature Differences

Author(s):  
Nathan J. Greiner ◽  
Marc D. Polanka ◽  
James L. Rutledge ◽  
Jacob R. Robertson

Modern gas-turbine engines are characterized by high core-flow temperatures and significantly lower turbine-surface temperatures. This can lead to large property variations within the boundary layers on the turbine surfaces. However, cooling of turbines is generally studied near room temperature, where property variation within the boundary layer is negligible. The present study first employs computational fluid dynamics to validate two methods for quantifying the effect of variable properties in a boundary layer: the reference temperature method and the temperature ratio method. The computational results are then used to expand the generality of the temperature ratio method by proposing a slight modification. Next, these methods are used to quantify the effect of variable properties within a boundary layer on measurement techniques, which assume constant properties. Both low-temperature flows near ambient and high-temperature flows with a freestream temperature of 1600 K are considered under both laminar and turbulent conditions. The results show that variable properties have little effect on laminar flows at any temperature or turbulent flows at low temperatures such that constant property methods can be validly employed. However, variable properties are seen to have a profound effect on turbulent flows at high temperatures. For the high-temperature turbulent flow considered, the constant property methods are found to overpredict the convective heat transfer coefficient by up to 54.7% and underpredict the adiabatic wall temperature by up to 209 K. Utilizing the variable property techniques, a new method for measuring the adiabatic wall temperature and variable property heat-transfer coefficient is proposed for variable property flows.

Author(s):  
Nathan J. Greiner ◽  
Marc D. Polanka ◽  
Jacob R. Robertson ◽  
James L. Rutledge

Modern aviation combustors run at high fuel-air ratios to achieve high turbine inlet temperatures and higher turbine efficiencies. To maximize turbine durability in such extreme temperatures, the blades are fitted with film cooling schemes to form a layer of cool air between the blade and the hot core flow. Two terms that are utilized to evaluate a cooling scheme are the heat transfer coefficient (h) and the local driving temperature, namely, the adiabatic wall temperature (Taw). The literature presents a method for calculating these two parameters by assuming the heat flux (q) is proportional to the difference in freestream and wall temperatures (T∞ − Tw). Several researchers have shown the viability of this approach by altering the wall temperature over a finite range in low temperature environment. A linear trend ensues where the slope is h and the q = 0 intercept is adiabatic wall temperature. This technique has proven valuable since constant h is known to be a valid assumption for constant property flow. The current study explores the validity of this assumption by analytically predicting and experimentally measuring the h and q at high T∞ and low Tw characteristic of a modern combustor. Both a reference temperature method and temperature ratio method were applied to model the effects of variable properties within the boundary layer. To explore the linearity of the heat transfer with driving temperature, the analysis determined the apparent h and Taw which would be measured over small ranges of Tw by the linear method discussed in the literature. This study shows that, over large Tw ranges, property variations play a significant role. It is also shown that the linear trend technique is valid even at high temperature conditions but only when used in small temperature ranges. Finally, this investigation shows that the apparent Taw used in the linear convective heat transfer assumption is a valid driving temperature over small ranges of Tw but cannot always be interpreted literally as the temperature where q(Taw) = 0.


Author(s):  
Jason E. Dees ◽  
David G. Bogard ◽  
Gustavo A. Ledezma ◽  
Gregory M. Laskowski

Common gas turbine heat transfer analysis methods rely on the assumption that the driving temperature for heat transfer to a film cooled wall can be approximated by the adiabatic wall temperature. This assumption implies that the gas temperature above a film cooled adiabatic wall is representative of the overlying gas temperature on a film cooled conducting wall. This assumption has never been evaluated experimentally. In order for the adiabatic wall temperature as driving temperature for heat transfer assumption to be valid, the developing thermal boundary layer that exists above a conducting wall must not significantly affect the overriding gas temperature. In this paper, thermal fields above conducting and adiabatic walls of identical geometry and at the same experimental conditions were measured. These measurements allow for a direct comparison of the thermal fields above each wall in order to determine the validity of the adiabatic wall temperature as driving temperature for heat transfer assumption. In cases where the film cooling jet was detached, a very clear effect of the developing thermal boundary layer on the gas temperature above the wall was measured. In this case, the temperatures above the wall were clearly not well represented by the adiabatic wall temperature. For cases where the film cooling jet remained attached, differences in the thermal fields above the adiabatic and conducting wall were small, indicating a very thin thermal boundary layer existed beneath the coolant jet.


2014 ◽  
Vol 137 (4) ◽  
Author(s):  
Benoit Laveau ◽  
Reza S. Abhari ◽  
Michael E. Crawford ◽  
Ewald Lutum

In order to continue increasing the efficiency of gas turbines, an important effort is made on the thermal management of the turbine stage. In particular, understanding and accurately estimating the thermal loads in a vane passage is of primary interest to engine designers looking to optimize the cooling requirements and ensure the integrity of the components. This paper focuses on the measurement of endwall heat transfer in a vane passage with a three-dimensional (3D) airfoil shape and cylindrical endwalls. It also presents a comparison with predictions performed using an in-house developed Reynolds-Averaged Navier–Stokes (RANS) solver featuring a specific treatment of the numerical smoothing using a flow adaptive scheme. The measurements have been performed in a steady state axial turbine facility on a novel platform developed for heat transfer measurements and integrated to the nozzle guide vane (NGV) row of the turbine. A quasi-isothermal boundary condition is used to obtain both the heat transfer coefficient and the adiabatic wall temperature within a single measurement day. The surface temperature is measured using infrared thermography through small view ports. The infrared camera is mounted on a robot arm with six degrees of freedom to provide high resolution surface temperature and a full coverage of the vane passage. The paper presents results from experiments with two different flow conditions obtained by varying the mass flow through the turbine: measurements at the design point (ReCax=7.2×105) and at a reduced mass flow rate (ReCax=5.2×105). The heat transfer quantities, namely the heat transfer coefficient and the adiabatic wall temperature, are derived from measurements at 14 different isothermal temperatures. The experimental data are supplemented with numerical predictions that are deduced from a set of adiabatic and diabatic simulations. In addition, the predicted flow field in the passage is used to highlight the link between the heat transfer patterns measured and the vortical structures present in the passage.


2021 ◽  
Author(s):  
Zeyu Wu ◽  
Xiang Luo ◽  
Jianqin Zhu ◽  
Zhe Zhang ◽  
Jiahua Liu

Abstract The aeroengine turbine cavity with pre-swirl structure makes the turbine component obtain better cooling effect, but the complex design of inlet and outlet makes it difficult to determine the heat transfer reference temperature of turbine disk. For the pre-swirl structure with two air intakes, the driving temperature difference of heat transfer between disk and cooling air cannot be determined either in theory or in test, which is usually called three-temperature problem. In this paper, the three-temperature problem of a rotating cavity with two cross inlets are studied by means of experiment and numerical simulation. By substituting the adiabatic wall temperature for the inlet temperature and summarizing its variation law, the problem of selecting the reference temperature of the multi-inlet cavity can be solved. The results show that the distribution of the adiabatic wall temperature is divided into the high jet area and the low inflow area, which are mainly affected by the turbulence parameters λT, the rotating Reynolds number Reω, the high inlet temperature Tf,H* and the low radius inlet temperature Tf,L* of the inflow, while the partition position rd can be considered only related to the turbulence parameters λT and the rotating Reynolds number Reω of the inflow. In this paper, based on the analysis of the numerical simulation results, the calculation formulas of the partition position rd and the adiabatic wall temperature distribution are obtained. The results show that the method of experiment combined with adiabatic wall temperature zone simulation can effectively solve the three-temperature problem of rotating cavity.


Author(s):  
Kenneth W. Van Treuren ◽  
Zuolan Wang ◽  
Peter T. Ireland ◽  
Terry V. Jones ◽  
S. T. Kohler

Recent work, Van Treuren et al. (1993), has shown the transient method of measuring heat transfer under an array of impinging jets allows the determination of local values of adiabatic wall temperature and heat transfer coefficient over the complete surface of the target plate. Using this technique, an inline array of impinging jets has been tested over a range of average jet Reynolds numbers (10,000–40,000) and for three channel height to jet hole diameter ratios (1, 2, and 4). The array is confined on three sides and spent flow is allowed to exit in one direction. Local values are averaged and compared with previously published data in related geometries. The current data for a staggered array is compared to those from an inline array with the same hole diameter and pitch for an average jet Reynolds number of 10,000 and channel height to diameter ratio of one. A comparison is made between intensity and hue techniques for measuring stagnation point and local distributions of heat transfer. The influence of the temperature of the impingement plate through which the coolant gas flows on the target plate heat transfer has been quantified.


2021 ◽  
Vol 118 (34) ◽  
pp. e2111144118 ◽  
Author(s):  
Kevin Patrick Griffin ◽  
Lin Fu ◽  
Parviz Moin

In this work, a transformation, which maps the mean velocity profiles of compressible wall-bounded turbulent flows to the incompressible law of the wall, is proposed. Unlike existing approaches, the proposed transformation successfully collapses, without specific tuning, numerical simulation data from fully developed channel and pipe flows, and boundary layers with or without heat transfer. In all these cases, the transformation is successful across the entire inner layer of the boundary layer (including the viscous sublayer, buffer layer, and logarithmic layer), recovers the asymptotically exact near-wall behavior in the viscous sublayer, and is consistent with the near balance of turbulence production and dissipation in the logarithmic region of the boundary layer. The performance of the transformation is verified for compressible wall-bounded flows with edge Mach numbers ranging from 0 to 15 and friction Reynolds numbers ranging from 200 to 2,000. Based on physical arguments, we show that such a general transformation exists for compressible wall-bounded turbulence regardless of the wall thermal condition.


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