Plasticity and Fracture Modeling/Experimental Study of a Porous Metal Under Various Strain Rates, Temperatures, and Stress States

Author(s):  
P. G. Allison ◽  
H. Grewal ◽  
Y. Hammi ◽  
H. R. Brown ◽  
W. R. Whittington ◽  
...  

A microstructure-based internal state variable (ISV) plasticity-damage model was used to model the mechanical behavior of a porous FC-0205 steel alloy that was procured via a powder metal (PM) process. Because the porosity was very high and the nearest neighbor distance (NND) for the pores was close, a new pore coalescence ISV equation was introduced that allows for enhanced pore growth from the concentrated pores. This coalescence equation effectively includes the local stress interaction within the interpore ligament distance between pores and is physically motivated with these highly porous powder metals. Monotonic tension, compression, and torsion tests were performed at various porosity levels and temperatures to obtain the set of plasticity and damage constants required for model calibration. Once the model calibration was achieved, then tension tests on two different notch radii Bridgman specimens were undertaken to study the damage-triaxiality dependence for model validation. Fracture surface analysis was performed using scanning electron microscopy (SEM) to quantify the pore sizes of the different specimens. The validated model was then used to predict the component performance of an automotive PM bearing cap. Although the microstructure-sensitive ISV model has been employed for this particular FC-0205 steel, the model is general enough to be applied to other metal alloys as well.

2017 ◽  
Vol 2017 ◽  
pp. 1-10
Author(s):  
Yangqing Dou ◽  
Yucheng Liu ◽  
Youssef Hammi ◽  
Wilburn Whittington

A developed microstructure-based internal state variable (ISV) plasticity damage model is for the first time used for simulating penetration mechanics of aluminum to find out its penetration properties. The ISV damage model tries to explain the interplay between physics at different length scales that governs the failure and damage mechanisms of materials by linking the macroscopic failure and damage behavior of the materials with their micromechanical performance, such as void nucleation, growth, and coalescence. Within the continuum modeling framework, microstructural features of materials are represented using a set of ISVs, and rate equations are employed to depict damage history and evolution of the materials. For experimental calibration of this damage model, compression, tension, and torsion straining conditions are considered to distinguish damage evolutions under different stress states. To demonstrate the reliability of the presented ISV model, that model is applied for studying penetration mechanics of aluminum and the numerical results are validated by comparing with simulation results yielded from the Johnson-Cook model as well as analytical results calculated from an existing theoretical model.


Author(s):  
Yangqing Dou ◽  
Yucheng Liu ◽  
Wilburn Whittington ◽  
Jonathan Miller

Coefficients and constants of a microstructure-based internal state variable (ISV) plasticity damage model for pure copper have been calibrated and used for damage modeling and simulation. Experimental stress-strain curves obtained from Cu samples at different strain rate and temperature levels provide a benchmark for the calibration work. Instron quasi-static tester and split-Hopkinson pressure bar are used to obtain low-to-high strain rates. Calibration process and techniques are described in this paper. The calibrated material model is used for high-speed impact analysis to predict the impact properties of Cu. In the numerical impact scenario, a 100 mm by 100 mm Cu plate with a thickness of 10 mm will be penetrated by a 50 mm-long Ni rod with a diameter of 10mm. The thickness of 10 mm was selected for the Cu plate so that the Ni-Cu penetration through the thickness can be well observed through the simulations and the effects of the ductility of Cu on its plasticity deformation during the penetration can be displayed. Also, that thickness had been used by some researchers when investigating penetration mechanics of other materials. Therefore the penetration resistance of Cu can be compared to that of other metallic materials based on the simulation results obtained from this study. Through this study, the efficiency of this ISV model in simulating high-speed impact process is verified. Functions and roles of each of material constant in that model are also demonstrated.


2019 ◽  
Vol 8 (1) ◽  
pp. 461-469 ◽  
Author(s):  
Xiumei Wang ◽  
Jihai Yuan ◽  
Haorui Zhai

Abstract In this research, nonlinear dynamics and characteristics of a micro–plate system under electrostatic forces on both sides are studied. A novel model, which takes micro-scale effect and damage effect into account, is established on the basis of the Talreja’s tensor valued internal state damage model and modified couple stress theory. According to Hamilton principle, the dynamic governing equations of the size-dependent micro–plate are derived by variational method and solved via Galerkin method and the fourth order Runge-Kutta method. The effects of damage variable and material length scale parameter on bifurcation and chaos of the micro–plate system are presented with numerical simulations using the bifurcation diagram, Poincare map. Results provide a theoretical basis for the design of dynamic stability of electrically actuated micro- structures.


Author(s):  
Sarah Gehrlicher ◽  
Michael Seidenfuss ◽  
Xaver Schuler

In nuclear power engineering failure has to be excluded for components with high safety relevance. Currently, safety assessments mainly use fracture mechanics concepts. Especially in the transition region of fracture toughness where limited stable crack extension may appear before cleavage fracture the currently applied methods are limited. This Paper deals with the development and verification of a closed concept for safety assessment of components over the whole range from the lower shelf to the upper shelf of fracture toughness. The results of classical used local damage mechanics models depend on the element size of the numerical model. This disadvantage can be avoided using an element size depending on microstructure. With high stress gradients and small crack growth rates usually smaller elements are required. This is in conflict with an element size depending on microstructure. By including the damage gradient as an additional degree of freedom in the damage mechanics model the results depend no longer at the element size. In the paper damage mechanics computations with a nonlocal formulation of the Rousselier model are carried out for the evaluation of the upper transition area. For the prediction of fracture toughness from the ductile to brittle transition area the nonlocal Rousselier model is coupled with the Beremin model. Thus ductile crack growth and failure by brittle fracture can be described in parallel. The numerical prediction of the behaviour of fracture toughness specimens (C(T)-specimens and SE(B)-specimens with and without side grooves) and the experimental results are highly concordant. The load displacement behavior of the specimens and the developed crack front from the ductile to brittle transition area can be well calculated with the nonlocal damage model. The instability in relation to temperature calculated with the coupled damage mechanics model predicts the variations of the experimental results very well. For further application of the nonlocal Rousselier model experiments and numerical calculations of specimens with different stress states and multi-axiality are carried out. Modified fracture toughness specimens like CTS-specimens (compact tension shear specimens) are taken to investigate the applicability of the nonlocal damage model of Rousselier to mixed mode fracture.


2019 ◽  
Vol 30 (4) ◽  
pp. 968-974 ◽  
Author(s):  
Alexander D M Wilson ◽  
Alicia L J Burns ◽  
Emanuele Crosato ◽  
Joseph Lizier ◽  
Mikhail Prokopenko ◽  
...  

Abstract Animal groups are often composed of individuals that vary according to behavioral, morphological, and internal state parameters. Understanding the importance of such individual-level heterogeneity to the establishment and maintenance of coherent group responses is of fundamental interest in collective behavior. We examined the influence of hunger on the individual and collective behavior of groups of shoaling fish, x-ray tetras (Pristella maxillaris). Fish were assigned to one of two nutritional states, satiated or hungry, and then allocated to 5 treatments that represented different ratios of satiated to hungry individuals (8 hungry, 8 satiated, 4:4 hungry:satiated, 2:6 hungry:satiated, 6:2 hungry:satiated). Our data show that groups with a greater proportion of hungry fish swam faster and exhibited greater nearest neighbor distances. Within groups, however, there was no difference in the swimming speeds of hungry versus well-fed fish, suggesting that group members conform and adapt their swimming speed according to the overall composition of the group. We also found significant differences in mean group transfer entropy, suggesting stronger patterns of information flow in groups comprising all, or a majority of, hungry individuals. In contrast, we did not observe differences in polarization, a measure of group alignment, within groups across treatments. Taken together these results demonstrate that the nutritional state of animals within social groups impacts both individual and group behavior, and that members of heterogenous groups can adapt their behavior to facilitate coherent collective motion.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Ana Trajkovski ◽  
Senad Omerović ◽  
Marija Hribernik ◽  
Ivan Prebil

Cervical spine ligaments have an important role in providing spinal cord stability and restricting excessive movements. Therefore, it is of great importance to study the mechanical properties and model the response of these ligaments. The aim of this study is to characterize the aging effects on the failure properties and model the damage of three cervical spine ligaments: the anterior and the posterior longitudinal ligament and the ligamentum flavum. A total of 46 samples of human cadaveric ligaments removed within 24–48 h after death have been tested. Uniaxial tension tests along the fiber direction were performed in physiological conditions. The results showed that aging decreased the failure properties of all three ligaments (failure load, failure elongation). Furthermore, the reported nonlinear response of cervical ligaments has been modeled with a combination of the previously reported hyperelastic and damage model. The model predicted a nonlinear response and damage region. The model fittings are in agreement with the experimental data and the quality of agreement is represented with the values of the coefficient of determination close to 1.


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