Inlet Condition Effects on the Tip Clearance Flow With Zonal Detached Eddy Simulation

2013 ◽  
Vol 136 (4) ◽  
Author(s):  
William Riéra ◽  
Lionel Castillon ◽  
Julien Marty ◽  
Francis Leboeuf

In the present study, the influence of the inlet condition on the tip clearance flow of an axial compressor is investigated. Two different zonal detached eddy simulations (ZDES) computations are carried out and compared to Reynolds-averaged Navier–Stokes (RANS) and unsteady RANS (URANS) computations as well as to experimental data. A rotating distortion map of the flow cartography is set as inlet condition for the first ZDES computation. An azimuthally averaged inlet condition is used for the second one and uncouples the rotor tip-leakage vortex flutter phenomenon, which stems from the arrival of the inlet guide vane wake from the behavior inherent to the rotor tip-leakage vortex. In the studied configuration, the inlet guide vane tip vortex reveals to lower the effects from double leakage on the rotor. The topology of the rotor tip-leakage vortex is described, and its development is analyzed.

Author(s):  
William Riéra ◽  
Lionel Castillon ◽  
Julien Marty ◽  
Francis Leboeuf

In the present study, the influence of the inlet condition on the tip clearance flow of an axial compressor is investigated. Two different ZDES computations are carried out and compared to RANS and URANS computations as well as to experimental data. A rotating distortion map of the flow cartography is set as inlet condition for the first ZDES computation. An azimuthally averaged inlet condition is used for the second one and uncouples the rotor tip-leakage vortex flutter phenomenon, which stems from the arrival of the Inlet Guide Vane wake, from the behaviour inherent to the rotor tip-leakage vortex. In the studied configuration, the Inlet Guide Vane tip vortex reveals to lower the effects from double leakage on the rotor. The topology of the rotor tip-leakage vortex is described and its development is analysed.


Author(s):  
K. Yamada ◽  
K. Funazaki ◽  
H. Sasaki

The purpose of this study is to have a better understanding of the unsteady behavior of tip clearance flow at near-stall condition from a multi-passage simulation and to clarify the relation between such unsteadiness and rotating disturbance. This study is motivated by the following concern. A single passage simulation has revealed the occurrence of the tip leakage vortex breakdown at near-stall condition in a transonic axial compressor rotor, leading to the unsteadiness of the tip clearance flow field in the rotor passage. These unsteady flow phenomena were similar to those in the rotating instability, which is classified in one of the rotating disturbances. In other words it is possible that the tip leakage vortex breakdown produces a rotating disturbance such as the rotating instability. Three-dimensional unsteady RANS calculation was conducted to simulate the rotating disturbance in a transonic axial compressor rotor (NASA Rotor 37). The four-passage simulation was performed so as to capture a short length scale disturbance like the rotating instability and the spike-type stall inception. The simulation demonstrated that the unsteadiness of tip leakage vortex, which was derived from the vortex breakdown at near-stall condition, invoked the rotating disturbance in the rotor, which is similar to the rotating instability.


Author(s):  
Donghyun You ◽  
Meng Wang ◽  
Parviz Moin ◽  
Rajat Mittal

The tip-clearance flow in axial turbomachines is studied using large-eddy simulation with particular emphasis on understanding the underlying mechanisms for viscous losses in the end-wall region and the unsteady characteristics of the tip-leakage vortical structures. Systematic and detailed analysis of the mean flow field and turbulence statistics has been made in a linear cascade with a moving end-wall. The tip-leakage jet and tip-leakage vortex are found to produce significant mean velocity gradients, leading to the production of vorticity and turbulent kinetic energy. These are the major causes for viscous losses in the cascade end-wall region. An analysis of the energy spectra and space-time correlations of the velocity fluctuations suggests that the tip-leakage vortex is subject to a pitchwise low frequency wandering motion.


Author(s):  
Lei Zhao ◽  
Wei-Yang Qiao ◽  
Zhong-Qiang Mu ◽  
Ping-Ping Chen

In turbomachinery the tip leakage vortex is an obvious periodic phenomenon associated with rotor blade, its interaction with stator wake will affect the tonal noise level and aerodynamic performance. This study assesses the effects of tip leakage vortex on the stator/rotor interaction tonal noise and its unsteady behavior by 3D unsteady numerical simulations and the Triple-Plane Pressure matching strategy. The fluctuation of blade loading distribution and the interaction of wake negative jet with tip clearance flow change the structure and position of tip leakage vortex and scrapping vortex periodically. From the time-average results, the incoming wakes reduced the strength of vortices. The result also shows that the tonal noise level of turbine stage is decreased with the enlargement of tip clearance.


Author(s):  
Chunill Hah

Detailed steady and unsteady numerical studies were performed to investigate tip clearance flow in an axial water jet pump. The primary objective is to understand physics of unsteady tip clearance flow, unsteady tip leakage vortex, and cavitation inception in an axial water jet pump. Steady pressure field and resulting steady tip leakage vortex from a steady flow analysis do not seem to explain measured cavitation inception correctly. The measured flow field near the tip is unsteady and measured cavitation inception is highly transient. Flow visualization with cavitation bubbles shows that the leakage vortex is oscillating significantly and many intermittent vortex ropes are present between the suction side of the blade and the tip leakage core vortex. Although the flow field is highly transient, the overall flow structure is stable and a characteristic frequency seems to exist. To capture relevant flow physics as much as possible, a Reynolds-averaged Navier-Stokes (RANS) calculation and a Large Eddy Simulation (LES) were applied for the current investigation. The present study reveals that several vortices from the tip leakage vortex system cross the tip gap of the adjacent blade periodically. Sudden changes in local pressure field inside tip gap due to these vortices create vortex ropes. The instantaneous pressure filed inside the tip gap is drastically different from that of the steady flow simulation. Unsteady flow simulation which can calculate unsteady vortex motion is necessary to calculate cavitation inception accurately even at design flow condition in such a water jet pump.


Author(s):  
Wei Li ◽  
Wei-Yang Qiao ◽  
Kai-Fu Xu ◽  
Hua-Ling Luo

The tip leakage flow has significant effects on turbine in loss production, aerodynamic efficiency, etc. Then it’s important to minimize these effects for a better performance by adopting corresponding flow control. The active turbine tip clearance flow control with injection from the tip platform is given in Part-1 of this paper. This paper is Part-2 of the two-part papers focusing on the effect of five different passive turbine tip clearance flow control methods on the tip clearance flow physics, which consists of a partial suction side squealer tip (Partial SS Squealer), a double squealer tip (Double Side Squealer), a pressure side tip shelf with inclined squealer tip on a double squealer tip (Improved PS Squealer), a tip platform extension edge in pressure side (PS Extension) and in suction side (SS Extension) respectively. Combined with the turbine rotor and the numerical method mentioned in Part 1, the effects of passive turbine tip clearance flow controls on the tip clearance flow were sequentially simulated. The detailed tip clearance flow fields with different squealer rims were described with the streamline and the velocity vector in various planes parallel to the tip platform or normal to the tip leakage vortex core. Accordingly, the mechanisms of five passive controls were put in evidence; the effects of the passive controls on the turbine efficiency and the tip clearance flow field were highlighted. The results show that the secondary flow loss near the outer casing including the tip leakage flow and the casing boundary layer can be reduced in all the five passive control methods. Comparing the active control with the passive control, the effect brought by the active injection control on the tip leakage flow is evident. The turbine rotor efficiency could be increased via the rational passive turbine tip clearance flow control. The Improved PS Squealer had the best effect on turbine rotor efficiency, and it increased by 0.215%.


Author(s):  
José Ramón Serrano ◽  
Roberto Navarro ◽  
Luis Miguel García-Cuevas ◽  
Lukas Benjamin Inhestern

Tip leakage loss characterization and modeling plays an important role in small size radial turbine research. The momentum of the flow passing through the tip gap is highly related with the tip leakage losses. The ratio of fluid momentum driven by the pressure gradient between suction side and pressure side and the fluid momentum caused by the shroud friction has been widely used to analyze and to compare different sized tip clearances. However, the commonly used number for building this momentum ratio lacks some variables, as the blade tip geometry data and the viscosity of the used fluid. To allow the comparison between different sized turbocharger turbine tip gaps, work has been put into finding a consistent characterization of radial tip clearance flow. Therefore, a non-dimensional number has been derived from the Navier Stokes Equation. This number can be calculated like the original ratio over the chord length. Using the results of wide range CFD data, the novel tip leakage number has been compared with the traditional and widely used ratio. Furthermore, the novel tip leakage number can be separated into three different non-dimensional factors. First, a factor dependent on the radial dimensions of the tip gap has been found. Second, a factor defined by the viscosity, the blade loading, and the tip width has been identified. Finally, a factor that defines the coupling between both flow phenomena. These factors can further be used to filter the tip gap flow, obtained by CFD, with the influence of friction driven and pressure driven momentum flow.


Author(s):  
R. Dambach ◽  
H. P. Hodson ◽  
I. Huntsman

This paper describes an experimental investigation of tip clearance flow in a radial inflow turbine. Flow visualisation and static pressure measurements were performed. These were combined with hot-wire traverses into the tip gap. The experimental data indicates that the tip clearance flow in a radial turbine can be divided into three regions. The first region is located at the rotor inlet, where the influence of relative casing motion dominates the flow over the tip. The second region is located towards midchord, where the effect of relative casing motion is weakened. Finally a third region exists in the exducer, where the effect of relative casing motion becomes small and the leakage flow resembles the tip flow behaviour in an axial turbine. Integration of the velocity profiles showed that there is little tip leakage in the first part of the rotor because of the effect of scraping. It was found that the bulk of tip leakage flow in a radial turbine passes through the exducer. The mass flow rate, measured at four chordwise positions, was compared with a standard axial turbine tip leakage model. The result revealed the need for a model suited to radial turbines. The hot-wire measurements also indicated a higher tip gap loss in the exducer of the radial turbine. This explains why the stage efficiency of a radial inflow turbine is more affected by increasing the radial clearance than by increasing the axial clearance.


1993 ◽  
Vol 115 (3) ◽  
pp. 376-382 ◽  
Author(s):  
F. J. G. Heyes ◽  
H. P. Hodson

This paper describes a simple two-dimensional model for the calculation of the leakage flow over the blade tips of axial turbines. The results obtained from calculations are compared with data obtained from experimental studies of two linear turbine cascades. One of these cascades has been investigated by the authors and previously unpublished experimental data are provided for comparison with the model. In each of the test cases examined, excellent agreement is obtained between the experimental and predicted data. Although ignored in the past, the importance of pressure gradients along the blade chord is highlighted as a major factor influencing the tip leakage flow.


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