Uncertainties of an Automated Optical 3D Geometry Measurement, Modeling, and Analysis Process for Mistuned Integrally Bladed Rotor Reverse Engineering

Author(s):  
Alex A. Kaszynski ◽  
Joseph A. Beck ◽  
Jeffrey M. Brown

An automated reverse engineering process is developed that uses a structured light optical measurement system to collect dense point cloud geometry representations. The modeling process is automated through integration of software for point cloud processing, reverse engineering, solid model creation, grid generation, and structural solution. Process uncertainties are quantified on a calibration block and demonstrated on an academic transonic integrally bladed rotor. These uncertainties are propagated through physics-based models to assess impacts on predicted modal and mistuned forced response. Process details are discussed and recommendations made on reducing uncertainty. Reverse engineered parts averaged a deviation of 0.0002 in. (5 μm) which did not significantly impact low and midrange frequency responses. High frequency modes were found to be sensitive to these uncertainties demonstrating the need for future refinement of reverse engineering processes.

Author(s):  
Alexander Kaszynski ◽  
Joseph A. Beck ◽  
Jeffrey M. Brown

An automated reverse engineering process is developed that uses a structured light optical measurement system to collect dense point cloud geometry representations. The modeling process is automated through integration of software for point cloud processing, reverse engineering, solid model creation, grid generation, and structural solution. Process uncertainties are quantified on a calibration block and demonstrated on an academic transonic integrally bladed rotor. These uncertainties are propagated through physics-based models to assess impacts on predicted modal and mistuned forced response. Process details are discussed and recommendations made on reducing uncertainty. Reverse engineered parts averaged a deviation of 0.0002 in. (5 μm) which did not significantly impact low and mid-range frequency responses. High frequency modes were found to be sensitive to these uncertainties demonstrating the need for future refinement of reverse engineering processes.


2015 ◽  
Vol 4 (2) ◽  
pp. 48-57
Author(s):  
Naci Yastikli ◽  
Zehra Erisir ◽  
Pelin Altintas ◽  
Tugba Cak

The reverse engineering applications has gained great momentum in industrial production with developments in the fields of computer vision and computer-aided design (CAD). The reproduction of an existing product or a spare part, reproduction of an existing surface, elimination of the defect or improvement of the available product are the goals of industrial reverse engineering applications. The first and the most important step in reverse engineering applications is the generation of the three dimensional (3D) metric model of an existing product in computer environment. After this stage, many operations such as the preparation of molds for mass production, the performance testing, the comparison of the existing product with other products and prototypes which are available on the market are performed by using the generated 3D models. In reverse engineering applications, the laser scanner system or digital terrestrial photogrammetry methods, also called contactless method, are preferred for the generation of the 3D models. In particular, terrestrial photogrammetry has become a popular method since require only photographs for the 3-dimensional drawing, the generation of the dense point cloud using the image matching algorithms and the orthoimage generation as well as its low cost. In this paper, an industrial application of 3D information modelling is presented which concerns the measurement and 3D metric modelling of the ship model. The possible usage of terrestrial photogrammetry in reverse engineering application is investigated based on low cost photogrammetric system. The main aim was the generation of the dense point cloud and 3D line drawing of the ship model by using terrestrial photogrammetry, for the production of the ship in real size as a reverse engineering application. For this purpose, the images were recorded with digital SLR camera and orientations have been performed. Then 3D line drawing operations, point cloud and orthoimage generations have been accomplished by using PhotoModeler software. As a result of the proposed terrestrial photogrammetric steps, 0.5 mm spaced dense point cloud and orthoimage have been generated. The obtained results from experimental study were discussed and possible use of proposed methods was evaluated for reverse engineering application.


3D Printing ◽  
2017 ◽  
pp. 241-250
Author(s):  
Naci Yastikli ◽  
Zehra Erisir ◽  
Pelin Altintas ◽  
Tugba Cak

The reverse engineering applications has gained great momentum in industrial production with developments in the fields of computer vision and computer-aided design (CAD). The reproduction of an existing product or a spare part, reproduction of an existing surface, elimination of the defect or improvement of the available product are the goals of industrial reverse engineering applications. The first and the most important step in reverse engineering applications is the generation of the three dimensional (3D) metric model of an existing product in computer environment. After this stage, many operations such as the preparation of molds for mass production, the performance testing, the comparison of the existing product with other products and prototypes which are available on the market are performed by using the generated 3D models. In reverse engineering applications, the laser scanner system or digital terrestrial photogrammetry methods, also called contactless method, are preferred for the generation of the 3D models. In particular, terrestrial photogrammetry has become a popular method since require only photographs for the 3-dimensional drawing, the generation of the dense point cloud using the image matching algorithms and the orthoimage generation as well as its low cost. In this paper, an industrial application of 3D information modelling is presented which concerns the measurement and 3D metric modelling of the ship model. The possible usage of terrestrial photogrammetry in reverse engineering application is investigated based on low cost photogrammetric system. The main aim was the generation of the dense point cloud and 3D line drawing of the ship model by using terrestrial photogrammetry, for the production of the ship in real size as a reverse engineering application. For this purpose, the images were recorded with digital SLR camera and orientations have been performed. Then 3D line drawing operations, point cloud and orthoimage generations have been accomplished by using PhotoModeler software. As a result of the proposed terrestrial photogrammetric steps, 0.5 mm spaced dense point cloud and orthoimage have been generated. The obtained results from experimental study were discussed and possible use of proposed methods was evaluated for reverse engineering application.


2010 ◽  
Vol 437 ◽  
pp. 492-496 ◽  
Author(s):  
Lei Chen ◽  
Zhuang De Jiang ◽  
Bing Li ◽  
Jian Jun Ding ◽  
Fei Zhang

In reverse engineering, complex free-form shaped parts are usually digitized quickly and accurately using the newly arisen non-contact measuring methods. However, they produce extremely dense point data at great rate. Not all the point data are necessary for generating a surface CAD model. Moreover, owing to inefficiencies in storing and manipulating them it takes a long time to generate a surface CAD model from the measured data. Therefore, an important task is to reduce the large amount of data. After analyzing the existing methods developed by other researchers, a new data reduction method, which based on bi-directional point cloud slicing, is presented in this paper. Using the proposed method, point cloud can be reduced while considering geometric features in both two parametric directions. Finally, a face model is used to verify the effectiveness of the proposed method and experimental results are given.


Author(s):  
Louis Wiesmann ◽  
Andres Milioto ◽  
Xieyuanli Chen ◽  
Cyrill Stachniss ◽  
Jens Behley
Keyword(s):  

2021 ◽  
pp. 107057
Author(s):  
Ping Wang ◽  
Li Liu ◽  
Huaxiang Zhang ◽  
Tianshi Wang
Keyword(s):  

Author(s):  
Ming Cheng ◽  
Guoyan Li ◽  
Yiping Chen ◽  
Jun Chen ◽  
Cheng Wang ◽  
...  

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