Numerical Prediction of Turbulent Flow and Heat Transfer Enhancement in a Square Passage With Various Truncated Ribs on One Wall

2013 ◽  
Vol 136 (1) ◽  
Author(s):  
Gongnan Xie ◽  
Jian Liu ◽  
Weihong Zhang ◽  
Giulio Lorenzini ◽  
Cesare Biserni

Repeated ribs are often employed in the midsection of internal cooling passages of turbine blades to augment the heat transfer by air flowing through the internal ribbed passages. Though the research of flow structure and augmented heat transfer inside various ribbed passages has been well conducted, previous works mostly paid much attention to the influence of rib topology (height-to-pitch, blockage ratio, skew angle, rib shape). The possible problem involved in the usage of ribs (especially with larger blockage ratios) is pressure loss penalty. Thus, in this case, the design of truncated ribs whose length is less than the passage width might fit the specific cooling requirements when pressure loss is critically considered. A numerical study of truncated ribs on turbulent flow and heat transfer inside a passage of a gas turbine blade is performed when the inlet Reynolds number ranges from 8000 to 24,000. Different truncation ratio (truncated-length to passage-width) rib geometries are designed and then the effect of truncation ratio on the pressure drop and heat transfer enhancement is observed under the condition of constant total length. The overall performance characteristics of various truncated rib passages are also compared. It is found that the heated face with a rib that is truncated 12% in length in the center (case A) has the highest heat transfer coefficient, while the heated face with a rib that is truncated 4% at three locations over its length, in the center and two sides (case D), has a reduced pressure loss compared with passages of other designs and provides the lowest friction factors. Although case A shows larger heat transfer augmentation, case D can be promisingly used to augment side-wall heat transfer when the pressure loss is considered and the Reynolds number is relatively large.

Author(s):  
Feng Zhang ◽  
Xinjun Wang ◽  
Jun Li ◽  
Daren Zheng ◽  
Junfei Zhou

The present work represents a numerical study on the flow and heat transfer characteristics in rectangular channels with protrusion-grooved turbulators. The Reynolds averaged Navier-Stokes equations, coupled with SST turbulence model, are adopted and solved. In this paper, six geometric protrusion shapes (circular, rectangular, triangular, trapezoidal, circular with leading round concave and circular with trailing round concave) are selected to perform the study. The flow structure, heat transfer enhancement, friction factor as well as thermal performance factor of the rectangular channel fitted with combined groove and different protrusions have been obtained at the Reynolds number ranging from 5000 to 20000. The results indicate that the protrusion shapes affect the velocity distribution near the groove surface. The case of circular protrusion with leading round concave provides the highest overall heat transfer enhancement, while it also causes the highest pressure loss penalty. The case of rectangular protrusion has the lowest overall heat transfer enhancement with high pressure loss penalty. The case of circular protrusion has similar overall heat transfer enhancement with cases of trapezoidal protrusion as well as circular protrusion with trailing round concave, but the pressure loss penalty of the case of circular protrusion is the lowest. In addition, the best overall thermal performance can be observed for circular protrusion-grooved channel.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Yu Rao ◽  
Zhongqiu Guo ◽  
Deqiang Wang

Abstract Detailed experimental and numerical studies have been conducted on the heat transfer, pressure loss, and turbulent flow structure of a three-short-pass serpentine cooling channel with miniature W-shaped ribs on the wall under the Reynolds numbers from 8500 to 60,000. Steady-state heat transfer experiments were done to obtain the globally averaged and total heat transfer performance of each ribbed pass of the serpentine channel, and the streamwise pressure loss characteristics of the serpentine-channel flow were also obtained by multipoint pressure measurements. Additionally, the transient liquid crystal thermography technique was also used to obtain the local heat transfer distributions on the miniature W-ribbed surface of each pass. Furthermore, numerical simulations were done by using the AKN k–ε turbulence model to reveal the detailed turbulent flow and heat transfer characteristics in the serpentine channel. The experiments indicate that the miniature W-ribbed short pass has significantly enhanced total heat transfer by a factor of up to 4.0. The total heat transfer enhancement shows appreciably different values in different passes of the serpentine channel, and the second pass shows about 15% higher heat transfer enhancement than the first pass, and the third pass shows the highest heat transfer enhancement, which is about 15% higher than the second pass. The pressure loss measurements indicate that the two flow turnings contribute more than 90% of the total pressure loss in the serpentine channel with one ribbed pass with the miniature W ribs. The numerical simulations indicate that the flow turnings significantly increase the turbulent mixing in the flow of the downstream pass, and the miniature W-ribs on the wall appreciably improve the near-wall vortex mixing, which contributes the heat transfer enhancement.


Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical investigation was conducted to assess the thermal performance of V- and W-shaped ribs in a rectangular channel. The ribs were located on one channel sidewall in order to simulate a typical combustor liner cooling. The cross section of the channel had an aspect ratio of 2:1. Local heat transfer coefficients were measured using the transient thermochromic liquid crystal technique. Pressure taps along the channel sidewall were used to obtain the periodic pressure losses. The rib height-to-hydraulic diameter ratio (e/Dh) was set to 0.02, and the rib pitch-to-height ratios (P/e) were 5 and 10. The Reynolds numbers investigated varied from 80,000 to 500,000. All rib configurations were additionally investigated numerically and the obtained computational results were compared with experimental data. For all computations the commercial software FLUENT™ was used with a two-layer k-ε turbulence model. It could be demonstrated that applying W-shaped ribs instead of V-shaped ribs has the advantage of an increased heat transfer enhancement, but is accompanied by a rise in pressure loss. Reducing the rib pitch-to-height ratio from 10 to 5 decreases the heat transfer enhancement, but results in a significantly reduced pressure loss. Finally, the best thermal performance was found for W-shaped ribs with a pitch-to-height ratio of 10, having a slightly increased pressure loss but with considerable rise in heat transfer enhancement compared to V-shaped ribs.


Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e/Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P/e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright

An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can increase the overall thermal performance of the channel. This experimental investigation measures detailed Nusselt number ratio distributions obtained from an array of V-shaped dimples (δ/D = 0.30). Although the V-shaped dimple array is derived from a traditional hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern. The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR = 3:1) is lined with V-shaped dimples. The channel Reynolds number ranges from 10,000–40,000. Detailed Nusselt number ratios are obtained using both a transient liquid crystal technique and a newly developed transient temperature sensitive paint (TSP) technique. Therefore, the TSP technique is not only validated against a baseline geometry (smooth channel), but it is also validated against a more established technique. Measurements indicate that the proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However, as the Reynolds number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled and V-shaped rib induced secondary flows). This additional enhancement is obtained with only a marginal increase in the pressure drop. Therefore, as the Reynolds number within the channel increases, the thermal performance also increases. While this trend has been confirmed with both the transient TSP and liquid crystal techniques, TSP is shown to have limited capabilities when acquiring highly resolved detailed heat transfer coefficient distributions.


Author(s):  
Peng Zhang ◽  
Yu Rao ◽  
Yanlin Li

This paper presents a numerical study on turbulent flow and heat transfer in the channels with a novel hybrid cooling structure with miniature V-shaped ribs and dimples on one wall. The heat transfer characteristics, pressure loss and turbulent flow structures in the channels with the rib-dimples with three different rib heights of 0.6 mm, 1.0 mm and 1.5 mm are obtained for the Reynolds numbers ranging from 18,700 to 60,000 by numerical simulations, which are also compared with counterpart of a pure dimpled and pure V ribbed channel. The results show that the overall Nusselt numbers of the V rib-dimple channel with the rib height of 1.5 mm is up to 70% higher than that of the channels with pure dimples. The numerical simulations show that the arrangement of the miniature V rib upstream each dimple induces complex secondary flow near the wall and generates downwashing vortices, which intensifies the flow mixing and turbulent kinetic energy in the dimple, resulting in significant improvement in heat transfer enhancement and uniformness.


Author(s):  
Gongnan Xie ◽  
Bengt Sunde´n

Gas turbine blade tips encounter large heat load as they are exposed to the high temperature gas. A common way to cool the blade and its tip is to design serpentine passages with 180-deg turns under the blade tip-cap inside the turbine blade. Improved internal convective cooling is therefore required to increase the blade tip life time. This paper presents numerical predictions of turbulent fluid flow and heat transfer through two-pass channels with and without guide vanes placed in the turn regions using RANS turbulence modeling. The effects of adding guide vanes on the tip-wall heat transfer enhancement and the channel pressure loss were analyzed. The guide vanes have a height identical to that of the channel. The inlet Reynolds numbers are ranging from 100,000 to 600,000. The detailed three-dimensional fluid flow and heat transfer over the tip-walls are presented. The overall performances of several two-pass channels are also evaluated and compared. It is found that the tip heat transfer coefficients of the channels with guide vanes are 10∼60% higher than that of a channel without guide vanes, while the pressure loss might be reduced when the guide vanes are properly designed and located, otherwise the pressure loss is expected to be increased severely. It is suggested that the usage of proper guide vanes is a suitable way to augment the blade tip heat transfer and improve the flow structure, but is not the most effective way compared to the augmentation by surface modifications imposed on the tip-wall directly.


Author(s):  
Nojin Park ◽  
Changmin Son ◽  
Jangsik Yang ◽  
Changyong Lee ◽  
Kidon Lee

A series of experiments were conducted to investigate the detailed heat transfer characteristics of a large scaled model of a turbine blade internal cooling system. The cooling system has one passage in the leading edge and a triple passage for the remained region with two U-bends. A large scaled model (2 times) is designed to acquire high resolution measurement. The similarity of the test model was conducted with Reynolds number at the inlet of the internal cooling system. The model is designed to simulate the flow at engine condition including film extractions to match the changes in flowrates through the internal cooling system. Also, 45 deg ribs were installed for heat transfer enhancement. The experiments were performed varying Reynolds number in the range of 20,000 to 100,000 with and without ribs under stationary condition. This study employs transient heat transfer technique using thermochromic liquid crystal (TLC) to obtain full surface heat transfer distributions. The results show the detailed heat transfer distributions and pressure loss. The characteristics of pressure loss is largely dependent on the changes in cross-sectional area along the passages, the presence of U-bends and the extraction of coolant flow through film holes. The local and area averaged Nusselt number were compared to available correlations. Finally, the thermal performance counting the heat transfer enhancement as well as pressure penalty is presented.


Author(s):  
Ya-Ling He ◽  
Pan Chu ◽  
Wen-Quan Tao

In this paper, heat transfer enhancement and pressure loss penalty for fin-and-tube heat exchangers with rectangular winglet pairs (RWPs) were numerically investigated in a relatively low Reynolds number flow. The purpose of this study was to explore the fundamental mechanism between the local flow structure and the heat transfer augmentation. The RWPs were placed with a special orientation for the purpose of enhancement of heat transfer. The numerical study involved three-dimensional flow and conjugate heat transfer in the computational domain, which was set up to model the entire flow channel in the air flow direction. The effects of attack-angle of RWPs, row-number of RWPs and placement of RWPs on the heat transfer characteristics and flow structure were examined in detail. It was observed that the longitudinal vortices caused by RWPs and the impingement of RWPs-directed flow on the downstream tube were important reasons of heat transfer enhancement for fin-and-tube heat exchangers with RWPs. It was interesting to find that the pressure loss penalty of the fin-and-tube heat exchangers with RWPs could be reduced by altering the placement of the same number of RWPs from inline array to staggered array and simultaneously maintain the heat transfer enhancement level. The results showed that the rectangular winglet pairs (RWPs) can significantly improve the heat transfer performance of the fin-and-tube heat exchangers with a moderate pressure loss penalty.


Author(s):  
Khalid N. Alammar ◽  
Lin-wen Hu

Numerical analysis is performed to examine axisymmetric laminar flow and heat transfer characteristics of colloidal dispersions of nanoparticles in water (nanofluids). Effect of volume fraction on flow and heat transfer characteristics is investigated. Four different materials, Alumina, Copper, Copper Oxide, and Graphite are considered. Heat transfer and property measurements were conducted previously for Alumina nanofluid. The measurements have shown that nanofluids can behave as homogeneous mixtures. It is found that oxide-based nanofluids offer the least heat transfer enhancement compared to elements-based nanofluids. When normalized by friction pressure drop, it is shown that graphite can have the highest effective heat transfer enhancement. For a given volume flow rate, all nanofluids exhibited linear increase in heat transfer enhancement with increasing colloids volume fraction, up to 0.05.


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