Numerical Simulation of Excimer Laser Cleaning of Film and Particle Contaminants

2013 ◽  
Vol 135 (12) ◽  
Author(s):  
S. Marimuthu ◽  
A. Mhich ◽  
I. S. Molchan ◽  
D. Whitehead ◽  
Z. B. Wang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Excimer Laser ◽  
Laser Power ◽  
Surface Preparation ◽  
Experimental Tests ◽  
Processing Parameters ◽  
Laser Cleaning ◽  
Optimum Number ◽  
Preparation Technique ◽  
Contaminant Removal

Laser cleaning is a promising surface preparation technique for applications in high value manufacturing industries. However, understanding the effects of laser processing parameters on various types of contaminants and substrates, is vital to achieve the required cleaning efficacy and quality. In this paper, a two-dimensional transient numerical simulation was carried out to study the material ablation characteristics and substrate thermal effects in laser cleaning of aerospace alloys. Element birth and death method was employed to track the contaminant removal on the surface of the material. The result shows that contaminant ablation increases with laser power and number of pulses. The finite element method (FEM) model is capable enough to predict the optimum number of pulses and laser power required to remove various contaminants. Based on the simulation results, the mechanism of the excimer laser cleaning is proposed. Thus, the use of numerical simulation can be faster and cheaper method of establishing the optimum laser cleaning window and reducing the number of experimental tests.

A Theoretical Investigation into the Effect of Laser Parameters on the Surface Cleaning of Ti-6Al-4V

2010 ◽  
Vol 433 ◽  
pp. 113-118
Author(s):  
A. Dixit ◽  
Mike Keavey ◽  
Alan Jocelyn ◽  
Jerome Way ◽  
Alexander Fanourakis
Keyword(s):  
Theoretical Investigation ◽  
Plasma Plume ◽  
Surface Preparation ◽  
Surface Cleaning ◽  
Preparation Technique ◽  
Contaminant Removal ◽  
Optimal Parameters ◽  
Chemical Cleaning ◽  
Beam Attenuation ◽  
Krf Excimer Laser

Chemical cleaning has been used for several decades as a surface preparation technique for diffusion bonding. Here we present a theoretical investigation that examines the effect of changes in the process parameters when a laser is used as an alternative to chemical cleaning for surface contaminant removal. Here a theoretical model is described that includes laser beam attenuation in the plasma plume and its effect on evaporation of the material. Using the model, a comprehensive analysis of the effect of different fluences and other parameters for a KrF Excimer laser is presented. Calculations were carried out for a range of peak fluxes from below the ablation threshold to fluxes of the order of 9 x 1012 W/m2. The predicted effects on evaporation, melt depth and surface temperature are reported, illustrated by a number of surface topographic images from preliminary experiments. Finally, optimal parameters for cleaning according to the theoretical investigation are proposed.

scholarly journals Numerical simulation of gas-solid flow in an interconnected fluidized bed

2015 ◽  
Vol 19 (1) ◽  
pp. 317-328 ◽  
Author(s):  
Giuseppe Canneto ◽  
Cesare Freda ◽  
Giacobbe Braccio
Keyword(s):  
Numerical Simulation ◽  
Fluidized Bed ◽  
Experimental Tests ◽  
Solid Particles ◽  
Multiphase Model ◽  
Cold Model ◽  
Conservation Equations ◽  
Solid Flow

The gas-particles flow in an interconnected bubbling fluidized cold model is simulated using a commercial CFD package by Ansys. Conservation equations of mass and momentum are solved using the Eulerian granular multiphase model. Bubbles formation and their paths are analyzed to investigate the behaviour of the bed at different gas velocities. Experimental tests, carried out by the cold model, are compared with simulation runs to study the fluidization quality and to estimate the circulation of solid particles in the bed.

Optimization of built-part distortion in laser powder bed fusion processing of Inconel 718

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
You-Cheng Chang ◽  
Hong-Chuong Tran ◽  
Yu-Lung Lo
Keyword(s):  
Cooling Rate ◽  
Cantilever Beam ◽  
Laser Power ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Laser Powder Bed Fusion ◽  
Simulation Framework ◽  
Content Type ◽  
Powder Bed ◽  
Simulation Results

Purpose Laser powder bed fusion (LPBF) provides the means to produce unique components with almost no restriction on geometry in an extremely short time. However, the high-temperature gradient and high cooling rate produced during the fabrication process result in residual stress, which may prompt part warpage, cracks or even baseplate separation. Accordingly, an appropriate selection of the LPBF processing parameters is essential to ensure the quality of the built part. This study, thus, aims to develop an integrated simulation framework consisting of a single-track heat transfer model and a modified inherent shrinkage method model for predicting the curvature of an Inconel 718 cantilever beam produced using the LPBF process. Design/methodology/approach The simulation results for the curvature of the cantilever beam are calibrated via a comparison with the experimental observations. It is shown that the calibration factor required to drive the simulation results toward the experimental measurements has the same value for all settings of the laser power and scanning speed. Representative combinations of the laser power and scanning speed are, thus, chosen using the circle packing design method and supplied as inputs to the validated simulation framework to predict the corresponding cantilever beam curvature and density. The simulation results are then used to train artificial neural network models to predict the curvature and solid cooling rate of the cantilever beam for any combination of the laser power and scanning speed within the input design space. The resulting processing maps are screened in accordance with three quality criteria, namely, the part density, the radius of curvature and the solid cooling rate, to determine the optimal processing parameters for the LPBF process. Findings It is shown that the parameters lying within the optimal region of the processing map reduce the curvature of the cantilever beam by 17.9% and improve the density by as much as 99.97%. Originality/value The present study proposes a computational framework, which could find the parameters that not only yield the lowest distortion but also produce fully dense components in the LPBF process.

scholarly journals Setting the Optimal Laser Power for Sustainable Powder Bed Fusion Processing of Elastomeric Polyesters: A Combined Experimental and Theoretical Study

Materials ◽  
2022 ◽  
Vol 15 (1) ◽  
pp. 385
Author(s):  
Ruben Vande Ryse ◽  
Mariya Edeleva ◽  
Ortwijn Van Stichel ◽  
Dagmar R. D’hooge ◽  
Frederik Pille ◽  
...  
Keyword(s):  
Laser Power ◽  
Theoretical Study ◽  
Selective Laser Sintering ◽  
Polymeric Materials ◽  
Thermoplastic Elastomer ◽  
Processing Parameters ◽  
Operating Conditions ◽  
Powder Bed Fusion ◽  
Powder Bed ◽  
Bed Temperature

Additive manufacturing (AM) of polymeric materials offers many benefits, from rapid prototyping to the production of end-use material parts. Powder bed fusion (PBF), more specifically selective laser sintering (SLS), is a very promising AM technology. However, up until now, most SLS research has been directed toward polyamide powders. In addition, only basic models have been put forward that are less directed to the identification of the most suited operating conditions in a sustainable production context. In the present combined experimental and theoretical study, the impacts of several SLS processing parameters (e.g., laser power, part bed temperature, and layer thickness) are investigated for a thermoplastic elastomer polyester by means of colorimetric, morphological, physical, and mechanical analysis of the printed parts. It is shown that an optimal SLS processing window exists in which the printed polyester material presents a higher density and better mechanical properties as well as a low yellowing index, specifically upon using a laser power of 17–20 W. It is further highlighted that the current models are not accurate enough at predicting the laser power at which thermal degradation occurs. Updated and more fundamental equations are therefore proposed, and guidelines are formulated to better assess the laser power for degradation and the maximal temperature achieved during sintering. This is performed by employing the reflection and absorbance of the laser light and taking into account the particle size distribution of the powder material.

Do You Really Expect To Grow Epilayers On That? A Rationale For Growing Epilayers On Roughened Surfaces

2006 ◽  
Vol 911 ◽  
Author(s):  
Joseph John Sumakeris ◽  
Brett A. Hull ◽  
Michael J. O'Loughlin ◽  
S. Ha ◽  
Marek Skowronski ◽  
...  
Keyword(s):  
Basal Plane ◽  
Substrate Surface ◽  
Surface Preparation ◽  
Processing Parameters ◽  
Optimal Process ◽  
Device Structure ◽  
Process Route ◽  
Basal Plane Dislocation ◽  
Vf Drift ◽  
Edge Dislocations

AbstractWe describe surface preparation and epilayer growth techniques that readily reduce the density of Vf drift inducing basal plane dislocations in epilayers to less than 10 cm-2 and permit the fabrication of bipolar SiC devices with very good Vf stability. The optimal process route requires etching the substrate surface prior to epilayer growth to enhance the natural conversion of basal plane dislocations into threading edge dislocations during epilayer growth. The surface of this relatively rough “conversion” epilayer is subsequently repolished prior to growing the device structure. We provide details on processing parameters and potential problems as well as describe devices produced using this low basal plane dislocation growth processes.

A New Double Laser Recrystallization Technique to Induce Ultra-Large Poly-Si Grains

2001 ◽  
Vol 685 ◽  
Author(s):  
Minghong Lee ◽  
Seungjae Moon ◽  
Mutsuko Hatano ◽  
Costas P. Grigoropoulos
Keyword(s):  
Grain Growth ◽  
Excimer Laser ◽  
Laser Fluence ◽  
Laser Power ◽  
Laser Flash ◽  
Process Window ◽  
Nanosecond Laser ◽  
Solidification Velocity ◽  
Laser Recrystallization ◽  
Nucleation Sites

AbstractA new double laser recrystallization technique that can produce lateral grains of tens of micrometers is presented. A nanosecond laser (excimer or Nd:YLF laser) and a pulse modulated Ar+ laser are used in the experiment. The effect of different parameters on lateral grain growth is investigated. These parameters include the time delay between the two lasers, the excimer laser fluence, the Ar+ laser power and the pulse duration. This process has wide process window and is insensitive to both the excimer laser fluence and the Ar+ laser power fluctuations. Preheating and melting of the a-Si film with the Ar+ laser before firing the excimer laser is found to be necessary for inducting lateral grain growth. The transient excimer laser irradiation is believed to generate nucleation sites for initiating the subsequent lateral grain growth. The solidification dynamics of the process is probed by high spatial and temporal resolution laser flash photography. A lateral solidification velocity of about 10 m/s is observed.

Effect of Laser Processing Parameters on Microhole Quality of Aluminium Nitride Ceramics

2021 ◽  
Vol 871 ◽  
pp. 277-283
Author(s):  
Chun Yan Yang ◽  
Yun Hao ◽  
Bozhe Wang ◽  
Hai Yuan ◽  
Liu Hui Li
Keyword(s):  
Laser Processing ◽  
Laser Power ◽  
Picosecond Laser ◽  
Scanning Speed ◽  
Processing Parameters ◽  
Recast Layer ◽  
Aluminium Nitride ◽  
Obvious Effect ◽  
Nitride Ceramics

A picosecond laser in spin-cutting mode was used to drill 500μm diameter microholes on 150μm thick aluminium nitride ceramic. The effects of laser processing parameters such as the laser power, scanning speed, and defocus amount on the microhole quality were studied. The results show that as the laser power increases, the inlet and outlet diameters of the holes increase, the taper decreases slightly, and the thickness of the recast layer decreases evidently. The scanning speed has no obvious effect on the diameter and taper of the hole; however, the hole can not be drilled through when the speed is too large. Positive defocus can effectively reduce the taper of the hole. Under 28.5W laser power, 400Hz frequency, 200mm/s scanning speed, and zero defocus amount conditions, high-quality microholes with a taper of 0.85° were obtained.

FLUENT-Based Numerical Simulation of Gas Flow Field of Excimer Laser

2016 ◽  
Vol 43 (9) ◽  
pp. 0901007
Author(s):  
朱能伟 Zhu Nengwei ◽  
方晓东 Fang Xiaodong
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Excimer Laser ◽  
Gas Flow ◽  
Gas Flow Field
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