scholarly journals A Hydrogen Ignition Mechanism for Explosions in Nuclear Facility Piping Systems

2013 ◽  
Vol 135 (5) ◽  
Author(s):  
Robert A. Leishear

Hydrogen explosions may occur simultaneously with fluid transients' accidents in nuclear facilities, and a theoretical mechanism to relate fluid transients to hydrogen deflagrations and explosions is presented herein. Hydrogen and oxygen generation due to the radiolysis of water is a recognized hazard in piping systems used in the nuclear industry, where the accumulation of hydrogen and oxygen at high points in the piping system is expected, and explosive conditions may occur. Pipe ruptures in nuclear reactor cooling systems were attributed to hydrogen explosions inside pipelines, i.e., Hamaoka, Nuclear Power Station in Japan, and Brunsbuettel in Germany (Fig. 1Fig. 1Hydrogen explosion damage in nuclear facilities Antaki, et al. [9,10–12] (ASME, Task Group on Impulsively Loaded Vessels, 2009, Bob Nickell)). Prior to these accidents, an ignition source for hydrogen was not clearly demonstrated, but these accidents demonstrated that a mechanism was, in fact, available to initiate combustion and explosion. A new theory to identify an ignition source and explosion cause is presented here, and further research is recommended to fully understand this explosion mechanism. In fact, this explosion mechanism may be pertinent to explosions in major nuclear accidents, and a similar explosion mechanism is also possible in oil pipelines during off-shore drilling.

Author(s):  
Robert A. Leishear

Hydrogen and oxygen generation due to the radiolysis of water is a recognized hazard in pipe systems used in the nuclear industry, where the accumulation of hydrogen and oxygen at high points in the pipe system is expected, and explosive conditions exist. Pipe ruptures at nuclear facilities were attributed to hydrogen explosions inside pipelines, in nuclear facilities, i.e., Hamaoka, Nuclear Power Station in Japan, and Brunsbuettel in Germany. Prior to these accidents an ignition source for hydrogen was questionable, but these accidents, demonstrated that a mechanism was, in fact, available to initiate combustion and explosion. Hydrogen explosions may occur simultaneously with water hammer accidents in nuclear facilities, and a theoretical mechanism to relate water hammer to hydrogen deflagrations and explosions is presented herein.


Author(s):  
Lingfu Zeng ◽  
Lennart G. Jansson

A nuclear piping system which is found to be disqualified, i.e. overstressed, in design evaluation in accordance with ASME III, can still be qualified if further non-linear design requirements can be satisfied in refined non-linear analyses in which material plasticity and other non-linear conditions are taken into account. This paper attempts first to categorize the design verification according to ASME III into the linear design and non-linear design verifications. Thereafter, the corresponding design requirements, in particular, those non-linear design requirements, are reviewed and examined in detail. The emphasis is placed on our view on several formulations and design requirements in ASME III when applied to nuclear power piping systems that are currently under intensive study in Sweden.


Author(s):  
Robert A. Leishear

Water hammers, or fluid transients, compress flammable gasses to their autognition temperatures in piping systems to cause fires or explosions. While this statement may be true for many industrial systems, the focus of this research are reactor coolant water systems (RCW) in nuclear power plants, which generate flammable gasses during normal operations and during accident conditions, such as loss of coolant accidents (LOCA’s) or reactor meltdowns. When combustion occurs, the gas will either burn (deflagrate) or explode, depending on the system geometry and the quantity of the flammable gas and oxygen. If there is sufficient oxygen inside the pipe during the compression process, an explosion can ignite immediately. If there is insufficient oxygen to initiate combustion inside the pipe, the flammable gas can only ignite if released to air, an oxygen rich environment. This presentation considers the fundamentals of gas compression and causes of ignition in nuclear reactor systems. In addition to these ignition mechanisms, specific applications are briefly considered. Those applications include a hydrogen fire following the Three Mile Island meltdown, hydrogen explosions following Fukushima Daiichi explosions, and on-going fires and explosions in U.S nuclear power plants. Novel conclusions are presented here as follows. 1. A hydrogen fire was ignited by water hammer at Three Mile Island. 2. Hydrogen explosions were ignited by water hammer at Fukushima Daiichi. 3. Piping damages in U.S. commercial nuclear reactor systems have occurred since reactors were first built. These damages were not caused by water hammer alone, but were caused by water hammer compression of flammable hydrogen and resultant deflagration or detonation inside of the piping.


Author(s):  
Bruce A. Young ◽  
Sang-Min Lee ◽  
Paul M. Scott

As a means of demonstrating compliance with the United States Code of Federal Regulations 10CFR50 Appendix A, General Design Criterion 4 (GDC-4) requirement that primary piping systems for nuclear power plants exhibit an extremely low probability of rupture, probabilistic fracture mechanics (PFM) software has become increasingly popular. One of these PFM codes for nuclear piping is Pro-LOCA which has been under development over the last decade. Currently, Pro-LOCA is being enhanced under an international cooperative program entitled PARTRIDGE-II (Probabilistic Analysis as a Regulatory Tool for Risk-Informed Decision GuidancE - Phase II). This paper focuses on the use of a pre-defined set of base-case inputs along with prescribed variation in some of those inputs to determine a comparative set of sensitivity analyses results. The benchmarking case was a circumferential Primary Water Stress Corrosion Crack (PWSCC) in a typical PWR primary piping system. The effects of normal operating loads, temperature, leak detection, inspection frequency and quality, and mitigation strategies on the rupture probability were studied. The results of this study will be compared to the results of other PFM codes using the same base-case and variations in inputs. This study was conducted using Pro-LOCA version 4.1.9.


Author(s):  
Se´bastien Caillaud ◽  
Rene´-Jean Gibert ◽  
Pierre Moussou ◽  
Joe¨l Cohen ◽  
Fabien Millet

A piping system of French nuclear power plants displays large amplitude vibrations in particular flow regimes. These troubles are attributed to cavitation generated by single-hole orifices in depressurized flow regimes. Real scale experiments on high pressure test rigs and on-site tests are then conducted to explain the observed phenomenon and to find a solution to reduce pipe vibrations. The first objective of the present paper is to analyze cavitation-induced vibrations in the single-hole orifice. It is then shown that the orifice operates in choked flow with supercavitation, which is characterized by a large unstable vapor pocket. One way to reduce pipe vibrations consists in suppressing the orifices and in modifying the control valves. Three technologies involving a standard trim and anti-cavitation trims are tested. The second objective of the paper is to analyze cavitation-induced vibrations in globe-style valves. Cavitating valves operate in choked flow as the orifice. Nevertheless, no vapor pocket appears inside the pipe and no unstable phenomenon is observed. The comparison with an anti-cavitation solution shows that cavitation reduction has no impact on low frequency excitation. The effect of cavitation reduction on pipe vibrations, which involve essentially low frequencies, is then limited and the first solution, which is the standard globe-style valve installed on-site, leads to acceptable pipe vibrations. Finally, this case study may have consequences on the design of piping systems. First, cavitation in orifices must be limited. Choked flow in orifices may lead to supercavitation, which is here a damaging and unstable phenomenon. The second conclusion is that the reduction of cavitation in globe-style valve in choked flow does not reduce pipe vibrations. The issue is then to limit cavitation erosion of valve trims.


Author(s):  
Koichi Tai ◽  
Keisuke Sasajima ◽  
Shunsuke Fukushima ◽  
Noriyuki Takamura ◽  
Shigenobu Onishi

This paper provides a part of series of “Development of an Evaluation Method for Seismic Isolation Systems of Nuclear Power Facilities”. Paper is focused on the seismic evaluation method of the multiply supported systems, as the one of the design methodology adopted in the equipment and piping system of the seismic isolated nuclear power plant in Japan. Many of the piping systems are multiply supported over different floor levels in the reactor building, and some of the piping systems are carried over to the adjacent building. Although Independent Support Motion (ISM) method has been widely applied in such a multiply supported seismic design of nuclear power plant, it is noted that the shortcoming of ignoring correlations between each excitations is frequently misleaded to the over-estimated design. Application of Cross-oscillator, Cross-Floor response Spectrum (CCFS) method, proposed by A. Asfura and A. D. Kiureghian[1] shall be considered to be the excellent solution to the problems as mentioned above. So, we have introduced the algorithm of CCFS method to the FEM program. The seismic responses of the benchmark model of multiply supported piping system are evaluated under various combination methods of ISM and CCFS, comparing to the exact solutions of Time History analysis method. As the result, it is demonstrated that the CCFS method shows excellent agreement to the responses of Time History analysis, and the CCFS method shall be one of the effective and practical design method of multiply supported systems.


Author(s):  
Abhinav Gupta ◽  
Ankit Dubey ◽  
Sunggook Cho

Abstract Nuclear industry spends enormous time and resources on designing and managing piping nozzles in a plant. Nozzle locations are considered as a potential location for possible failure that can lead to loss of coolant accident. Industry spends enormous time in condition monitoring and margin management at nozzle locations. Margins against seismic loads play a significant role in the overall margin management. Available margins against thermal loads are highly dependent upon seismic margins. In recent years, significant international collaboration has been undertaken to study the seismic margin in piping systems and nozzles through experimental and analytical studies. It has been observed that piping nozzles are highly overdesigned and the margins against seismic loads are quite high. While this brings a perspective of sufficient safety, such excessively high margins compete with available margins against thermal loads particularly during the life extension and subsequent license renewal studies being conducted by many plants around the world. This paper focuses on identifying and illustrating two key reasons that lead to excessively conservative estimates of nozzle fragilities. First, it compares fragilities based on conventional seismic analysis that ignores piping-equipment-structure interaction on nozzle fragility with the corresponding assessment by considering such interactions. Then, it presents a case that the uncertainties considered in various parameters for calculating nozzle fragility are excessively high. The paper identifies a need to study the various uncertainties in order to achieve a more realistic quantification based on recent developments in our understanding of the seismic behavior of piping systems.


2016 ◽  
Vol 7 (2) ◽  
pp. 42-49
Author(s):  
Nick Shykinov ◽  
Robert Rulko ◽  
Dariusz Mroz

Abstract In the context of energy demands by growing economies, climate changes, fossil fuel pricing volatility, and improved safety and performance of nuclear power plants, many countries express interest in expanding or acquiring nuclear power capacity. In the light of the increased interest in expanding nuclear power the supply chain for nuclear power projects has received more attention in recent years. The importance of the advanced planning of procurement and manufacturing of components of nuclear facilities is critical for these projects. Many of these components are often referred to as long-lead items. They may be equipment, products and systems that are identified to have a delivery time long enough to affect directly the overall timing of a project. In order to avoid negatively affecting the project schedule, these items may need to be sourced out or manufactured years before the beginning of the project. For nuclear facilities, long-lead items include physical components such as large pressure vessels, instrumentation and controls. They may also mean programs and management systems important to the safety of the facility. Authorized nuclear operator training, site evaluation programs, and procurement are some of the examples. The nuclear power industry must often meet very demanding construction and commissioning timelines, and proper advanced planning of the long-lead items helps manage risks to project completion time. For nuclear components there are regulatory and licensing considerations that need to be considered. A national nuclear regulator must be involved early to ensure the components will meet the national legal regulatory requirements. This paper will discuss timing considerations to address the regulatory compliance of nuclear long-lead items.


Author(s):  
David Bradbury ◽  
George R. Elder ◽  
John C. Ritchie ◽  
Robert G. Ward

Decommissioning of retired nuclear plants and facilities demands the proper management of the process, both for economic reasons and for retaining public confidence in the continued use of nuclear power for electricity generation. There are significant potential benefits, both economic and environmental, in recycling materials from retired nuclear facilities for new uses rather than disposing of them as radioactive waste. Although it is technically possible to decontaminate many retired nuclear components to reduce contamination levels to below those appropriate for free release into the public domain, there is some public unease at the prospect of formerly contaminated materials passing into unrestricted public use. Greater support for recycle can be achieved by converting decontaminated materials into products for new controlled uses, particularly within the nuclear industry. Irrespective of the future of nuclear power, the industry has a need for many new items such as waste containers, replacement components etc. Good economics can be achieved by decontaminating the materials and then using existing non-radioactive manufacturing facilities for fabrication of new components. Provided that materials have first been decontaminated to below unrestricted release levels, there is no objection in principle to using non-radioactive facilities for recycling and manufacturing activities, so long as the materials are properly tracked to prevent their uncontrolled release. Surface decontamination has an important role to play in these activities. Efficient and economic decontamination processes are needed to prepare materials for recycle. The EPRI DFDX Process is a process for achieving these objectives. Recent progress with this process is described.


Author(s):  
Alberto Sáez-Maderuelo ◽  
María Luisa Ruiz-Lorenzo ◽  
Francisco Javier Perosanz ◽  
Patricie Halodová ◽  
Jan Prochazka ◽  
...  

Abstract Alloy 690, which was designed as a replacement for the Alloy 600, is widely used in the nuclear industry due to its optimum behavior to stress corrosion cracking (SCC) under nuclear reactor operating conditions. Because of this superior resistance, alloy 690 has been proposed as a candidate structural material for the Supercritical Water Reactor (SCWR), which is one of the designs of the next generation of nuclear power plants (Gen IV). In spite of this, striking results were found [1] when alloy 690 was tested without intergranular carbides. These results showed that, contrary to expectations, the crack growth rate is lower in samples without intergranular carbides than in samples with intergranular carbides. Therefore, the role of the carbides in the corrosion behavior of Alloy 690 is not yet well understood. Considering these observations, the aim of this work is to study the effect of intergranular carbides in the oxidation behavior (as a preliminary stage of degenerative processes SCC) of Alloy 690 in supercritical water (SCW) at two temperatures: 400 °C and 500 °C and 25 MPa. Oxide layers of selected specimens were studied by different techniques like Scanning Electron Microscope (SEM) and Auger Electron Spectroscopy (AES).


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