Synthesizing Parallel Flexures That Mimic the Kinematics of Serial Flexures Using Freedom and Constraint Topologies

2013 ◽  
Vol 5 (4) ◽  
Author(s):  
Jonathan B. Hopkins

The principles of the freedom and constraint topologies (FACT) synthesis approach are adapted and applied to the design of parallel flexure systems that mimic degrees of freedom (DOFs) primarily achievable by serial flexure systems. FACT provides designers with a comprehensive library of geometric shapes. These shapes enable designers to visualize the regions wherein compliant flexure elements may be placed for achieving desired DOFs. By displacing these shapes far from the point of interest of the stage of a flexure system, designers can compare a multiplicity of concepts that utilizes the advantages of both parallel and serial systems. A complete list of which FACT shapes mimic which DOFs when displaced far from the point of interest of the flexure system's stage is provided as well as an intuitive approach for verifying the completeness of this list. The proposed work intends to cater to the design of precision motion stages, optical mounts, microscopy stages, and general purpose flexure bearings. Two case studies are provided to demonstrate the application of the developed procedure.

Author(s):  
Jonathan B. Hopkins

In this paper we introduce the principles necessary to analyze and design serial flexure elements, which may be used to synthesize advanced compliant mechanisms (CMs). The most commonly used flexure elements (e.g., wire, blade, or living hinge flexures) are often parallel and thus impose constraining forces directly through all parts of their geometry to the rigid bodies that they join within the CM. Serial flexure elements, on the other hand, constrain rigid bodies with a larger variety of forces and moments and thus enable CMs to achieve (i) more degrees of freedom (DOFs), (ii) larger dynamic and elastomechanic versatility, and (iii) greater ranges of motion than parallel elements. In this paper, we extend the principles of the Freedom and Constraint Topologies (FACT) synthesis approach such that it enables the synthesis of CMs that are not only constrained by parallel flexure elements, but also by serial elements. FACT utilizes geometric shapes to intuitively guide designers in visualizing compliant element geometries that achieve any desired set of DOFs. In this way, designers can rapidly generate a host of new serial flexure elements for various CM applications. Such elements are provided here as case studies.


2013 ◽  
Vol 4 (2) ◽  
pp. 319-331 ◽  
Author(s):  
J. B. Hopkins

Abstract. In this paper we introduce the principles necessary to synthesize hybrid flexure systems and elements. Flexure systems consist of rigid bodies that are joined together by flexure elements that elastically deform to guide the system's rigid bodies with desired degrees of freedom (DOFs). The principles introduced here for synthesizing hybrid flexure systems and elements are extensions of the Freedom and Constraint Topologies (FACT) synthesis approach. FACT utilizes a comprehensive library of geometric shapes from which designers can rapidly consider and compare a multiplicity of flexure concepts that achieve any desired set of DOFs. Prior to this paper, designers primarily used these shapes to synthesize parallel and serial flexure systems and elements. With this paper, designers may now use these same shapes to synthesize more general flexures that consist of various combinations of parallel and serial systems and elements (i.e., hybrid configurations). As such, designers can access a larger body of flexure solutions that satisfy demanding design requirements. Instructions for helping designers utilize or avoid the advantages and challenges of over-, under-, and exact-constraint are also provided. Hybrid systems and elements are analysed and designed as case studies.


Author(s):  
Jonathan B. Hopkins

The aim of this paper is to introduce the theory necessary to synthesize a new type of parallel flexure system that mimics the complex kinematics of serial flexure systems using a comprehensive library of geometric shapes that represent systems of screws. By displacing these shapes far from the system’s motion stage, designers may rapidly visualize every parallel flexure concept that possesses degrees of freedom (DOFs), which approximate DOFs only achievable by serial flexure systems for small motions. In this way, designers may generate every flexure concept that utilizes the advantages of both parallel and serial flexure systems. This paper’s impact is most significant to the design of precision motion stages, optical mounts, microscopy stages, and general purpose flexure bearings. Two case studies are provided to demonstrate the utility of this theory.


Author(s):  
Jordan Rivera ◽  
Jonathan B. Hopkins ◽  
Charles Kim

In this paper, we introduce a new type of spatial parallel robot that is comprised of soft inflatable constraints called Tri-Chamber Actuators (TCAs). We extend the principles of the Freedom and Constraint Topologies (FACT) synthesis approach to enable the synthesis and analysis of this new type of soft robot. The concepts of passive and active freedom spaces are introduced and applied to the design of general parallel systems that consist of active constraints (i.e., constraint that can be actuated to impart various loads onto the system’s stage) that both drive desired motions and guide the system’s desired degrees of freedom (DOFs). We provide the fabrication details of the TCA constraints introduced in this paper and experimentally validate their FACT-predicted kinematics. Examples are provided as case studies.


2015 ◽  
Vol 7 (3) ◽  
Author(s):  
Jonathan B. Hopkins

In this paper, we extend the principles of the freedom and constraint topologies (FACT) synthesis approach such that designers can analyze and synthesize serial flexure elements—not to be confused with serial flexure systems. Unlike serial systems, serial elements do not possess intermediate rigid bodies within their geometry and thus avoid the negative effects of unnecessary mass and underconstrained bodies that generate uncontrolled vibrations. Furthermore, in comparison with other common parallel flexure elements such as wire, blade, and living hinge flexures, serial elements can be used within flexure systems to achieve (i) a larger variety of kinematics, (ii) more dynamic and elastomechanic versatility, and (iii) greater ranges of motion. Here, we utilize the principles of FACT to intuitively guide designers in visualizing a multiplicity of serial flexure element geometries that can achieve any desired set of degrees of freedom (DOFs). Using this approach, designers can rapidly generate a host of new serial flexure elements for synthesizing advanced flexure systems. Thirty seven serial flexure elements are provided as examples, and three flexure systems that consist of some of these elements are synthesized as case studies.


2015 ◽  
Vol 7 (1) ◽  
Author(s):  
Jonathan B. Hopkins ◽  
Jordan Rivera ◽  
Charles Kim ◽  
Girish Krishnan

In this paper, we introduce a new type of spatial parallel robot that is comprised of soft inflatable constraints called trichamber actuators (TCAs). We extend the principles of the freedom and constraint topologies (FACT) synthesis approach to enable the synthesis and analysis of this new type of soft robot. The concepts of passive and active freedom spaces are introduced and applied to the design of general parallel systems that consist of active constraints (i.e., constraint that can be actuated to impart various loads onto the system's stage) that both drive desired motions and guide the system's desired degrees of freedom (DOFs). We provide the fabrication details of the TCA constraints introduced in this paper and experimentally determine their appropriate FACT-based constraint model. We fabricate a soft parallel robot that consists of three TCA constraints and verify and validate its FACT-predicted performance using finite element analysis (FEA) and experimental data. Other such soft robots are synthesized using FACT as case studies.


1987 ◽  
Vol 109 (1) ◽  
pp. 65-69 ◽  
Author(s):  
K. W. Matta

A technique for the selection of dynamic degrees of freedom (DDOF) of large, complex structures for dynamic analysis is described and the formulation of Ritz basis vectors for static condensation and component mode synthesis is presented. Generally, the selection of DDOF is left to the judgment of engineers. For large, complex structures, however, a danger of poor or improper selection of DDOF exists. An improper selection may result in singularity of the eigenvalue problem, or in missing some of the lower frequencies. This technique can be used to select the DDOF to reduce the size of large eigenproblems and to select the DDOF to eliminate the singularities of the assembled eigenproblem of component mode synthesis. The execution of this technique is discussed in this paper. Examples are given for using this technique in conjunction with a general purpose finite element computer program GENSAM[1].


2021 ◽  
pp. 1-63
Author(s):  
Jin Lixing ◽  
Duan Xingguang ◽  
Li Changsheng ◽  
Shi Qingxin ◽  
Wen Hao ◽  
...  

Abstract This paper presents a novel parallel architecture with seven active degrees of freedom (DOFs) for general-purpose haptic devices. The prime features of the proposed mechanism are partial decoupling, large dexterous working area, and fixed actuators. The detailed processes of design, modeling, and optimization are introduced and the performance is simulated. After that, a mechanical prototype is fabricated and tested. Results of the simulations and experiments reveal that the proposed mechanism possesses excellent performances on motion flexibility and force feedback. This paper aims to provide a remarkable solution of the general-purpose haptic device for teleoperation systems with uncertain mission in complex applications.


Author(s):  
Martin Schulze ◽  
Stefan Dietz ◽  
Bernhard Burgermeister ◽  
Andrey Tuganov ◽  
Holger Lang ◽  
...  

Current challenges in industrial multibody system simulation are often beyond the classical range of application of existing industrial simulation tools. The present paper describes an extension of a recursive order-n multibody system (MBS) formulation to nonlinear models of flexible deformation that are of particular interest in the dynamical simulation of wind turbines. The floating frame of reference representation of flexible bodies is generalized to nonlinear structural models by a straightforward transformation of the equations of motion (EoM). The approach is discussed in detail for the integration of a recently developed discrete Cosserat rod model representing beamlike flexible structures into a general purpose MBS software package. For an efficient static and dynamic simulation, the solvers of the MBS software are adapted to the resulting class of MBS models that are characterized by a large number of degrees of freedom, stiffness, and high frequency components. As a practical example, the run-up of a simplified three-bladed wind turbine is studied where the dynamic deformations of the three blades are calculated by the Cosserat rod model.


2018 ◽  
Vol 2018 ◽  
pp. 1-14 ◽  
Author(s):  
Ali Hatamizadeh ◽  
Yuanping Song ◽  
Jonathan B. Hopkins

We introduce a new computational tool called the Boundary Learning Optimization Tool (BLOT) that identifies the boundaries of the performance capabilities achieved by general flexure system topologies if their geometric parameters are allowed to vary from their smallest allowable feature sizes to their largest geometrically compatible feature sizes for given constituent materials. The boundaries generated by the BLOT fully define the design spaces of flexure systems and allow designers to visually identify which geometric versions of their synthesized topologies best achieve desired combinations of performance capabilities. The BLOT was created as a complementary tool to the freedom and constraint topologies (FACT) synthesis approach in that the BLOT is intended to optimize the geometry of the flexure topologies synthesized using the FACT approach. The BLOT trains artificial neural networks to create models of parameterized flexure topologies using numerically generated performance solutions from different design instantiations of those topologies. These models are then used by an optimization algorithm to plot the desired topology’s performance boundary. The model-training and boundary-plotting processes iterate using additional numerically generated solutions from each updated boundary generated until the final boundary is guaranteed to be accurate within any average error set by the user. A FACT-synthesized flexure topology is optimized using the BLOT as a simple case study.


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