Computational Modeling of the Effects of Viscous Dissipation on Polymer Melt Flow Behavior During Injection Molding Process in Plane Channels

Author(s):  
M. Tutar ◽  
A. Karakus

The present finite volume method based fluid flow solutions investigate the boundary-layer flow and heat transfer characteristics of polymer melt flow in a rectangular plane channel in the presence of the effect of viscous dissipation and heat transfer by considering the viscosity and density variations in the flow. For different inflow velocity boundary conditions and the injection polymer melt temperatures, the viscous dissipation effects on the velocity and temperature distributions are studied extensively to analyze the degree of interactions of thermal flow field dominated by the viscous heating and momentum diffusion mechanism with varying boundary conditions. The modified forms of Cross constitutive equation and Tait equation of state are adopted for the representation of viscosity variations and density change, respectively, in the polymer melt flow. These models together with the viscous dissipation terms are successfully incorporated into the finite volume method based fluid flow solutions to realistically represent the heat effects in the plane channel. The numerical results presented for two different commercial polymer melt flows, namely, polymer Polyacetal POM-M90-44 and polypropylene (PP), demonstrate that proposed mathematical formulations for viscosity and density variations including viscous heating terms into the energy equations, which are fully coupled with momentum equations, lead to more accurate representation of the fluid flow and heat transfer phenomena for the polymer melt flows in plane channels.

2018 ◽  
Vol 7 (4.35) ◽  
pp. 148 ◽  
Author(s):  
Nur Irmawati Om ◽  
Rozli Zulkifli ◽  
P. Gunnasegaran

The influence of utilizing different nanofluids types on the liquid cold plate (LCP) is numerically investigated. The thermal and fluid flow performance of LCP is examined by using pure ethylene glycol (EG), Al2O3-EG and CuO-EG. The volume fraction of the nanoparticle for both nanofluid is 2%. The finite volume method (FVM) has been used to solved 3-D steady state, laminar flow and heat transfer governing equations. The presented results indicate that Al2O3-EG able to provide the lowest surface temperature of the heater block followed by CuO-EG and EG, respectively. It is also found that the pressure drop and friction factor are higher for Al2O3-EG and CuO-EG compared to the pure EG.


2013 ◽  
Vol 33 (2) ◽  
pp. 95-110
Author(s):  
Mustafa Tutar ◽  
Ali Karakus

Abstract The combined effects of solidification and viscous dissipation on the hydrodynamic and thermal behavior of polymer melt flow during the injection process in a straight plane channel of constant cross section are numerically studied by considering the shear-rate and temperature-dependent viscosity and transient-phase change behavior. A numerical finite volume method, in conjunction with a modified form of the Cross constitutive equation to account for shear rate, temperature-dependent viscosity changes and a slightly modified form of the method proposed by Voller and Prakash to account for solidification of the liquid phase, is used and a validation with an analytical solution is presented for viscous heating effects. The hydrodynamic and solidified layers growth under the influence of a transient phase-change process and viscous dissipation, are analyzed for a commercial polymer melt flow, polypropylene (PP) for different parametric conditions namely, inflow velocity, polymer injection (inflow) temperature, the channel wall temperature, and the channel height. The results demonstrate that the proposed numerical formulations, including conjugate effects of viscous heating and transient-solidification on the present thermal transport process, can provide an accurate and realistic representation of polymer melt flow behavior during the injection molding process in plane channels with less simplifying assumptions.


2020 ◽  
Vol 28 ◽  
pp. 17-31
Author(s):  
Paladugu Venkata Ramana ◽  
Gosukonda Srinivas ◽  
G.V.P.N Srikanth

The effect of viscous dissipation on heat transfer through nano-fluid in a vertical wavy channel filled with porous media has been studied. The consequential differential equations are simplified by the R-K method of 6th order. The numerical obtained results are shown in the graphs. The significant results of fluid flow and heat transfer rate and its properties are shown graphically. Nusslet values are calculated a for varying the governing parameters φ Da, Gr, ε, Ec and the remaining parameters are to be constants.


2013 ◽  
Vol 437 ◽  
pp. 120-123
Author(s):  
Ge Ping Wu ◽  
Ping Lu ◽  
Jun Wang

Heat transfer and fluid flow in the microchannel cooling passages of plane cell type MTPV systems are numerically investigated. The Finite Volume method is adopted for the governing equations discretization; The SIMPLE method is applied to deal with the linkage between pressure and velocities. The microscale effects, such as surface roughness and viscous dissipation are taken into account. Influence of non-uniform heating condition on the flow and heat transfer characteristics of the microchannel cooling passage was discussed. The computer simulations were validated by the experiment data. Numerical results confirm that the effects of non-uniform heating condition on fluid flow and heat transfer in microchannels could not be neglected.


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