Stage Performance and Radial Matching of Axial Compressor Blade Rows

1959 ◽  
Vol 81 (1) ◽  
pp. 13-23
Author(s):  
Jeffrey Watkins

To obtain the ultimate in performance from an axial compressor stage it is necessary that the operation of the blade rows comprising the stage be thoroughly understood. Appreciable advances have been accomplished in recent years, but much still remains to be done. This paper aims to present practical hypotheses concerning the nature of the flow between the blades and deals with design techniques in relation to this flow. In addition, some elements of two-dimensional cascade data and a discourse on practical secondary flows are presented.

1979 ◽  
Vol 101 (1) ◽  
pp. 116-124 ◽  
Author(s):  
J. Colpin

This contribution will present an original calculation method predicting the development of an inlet flow distortion through a compressor stage. A finite difference technique is used to treat the flow equations outside the blade rows. That flow is two-dimensional, compressible and nonviscous. The blade rows are modelized using a quasi actuator disk approach, but include the unsteady transfer terms due to the rotor relative motion in a non uniform inlet flow. A set of experimental data, measured on a one stage axial compressor, submitted to a rectangular inlet total pressure distortion will be discussed and will serve as basis for a comparison between theory and experiments.


Author(s):  
Milan Banjac ◽  
Milan V. Petrovic ◽  
Alexander Wiedermann

This paper describes a methodology and a fully tested and calibrated mathematical model for the treatment of endwall effects in axial compressor aerodynamic calculations. Additional losses and deviations caused by the clearance and secondary flows are analyzed. These effects are coupled with endwall boundary layer losses and blockage development. Stall/surge detection is included and mutual interaction of different loss mechanisms is considered. Individual mathematical correlations for different effects have been created or adopted from earlier papers with the aim of forming one integral model that is completely described in this paper. Separate mathematical correlations and calibration measures are discussed in detail in the first part of the paper. The developed overall model is suitable for application in two-dimensional or mean-line compressor flow calculations. During the development, it was tested, calibrated and validated using throughflow calculations comparing numerical results with experimental data for a large number of test cases. These test cases include compressors with very different configurations and operating ranges. The data on the compressors were taken from the open literature or obtained from industrial partners.


2015 ◽  
Vol 137 (5) ◽  
Author(s):  
Milan Banjac ◽  
Milan V. Petrovic ◽  
Alexander Wiedermann

This paper describes a methodology and a fully tested and calibrated mathematical model for the treatment of endwall effects in axial compressor aerodynamic calculations. Additional losses and deviations caused by the clearance and secondary flows are analyzed. These effects are coupled with endwall boundary layer losses (EWBL) and blockage development. Stall/surge detection is included, and mutual interaction of different loss mechanisms is considered. Individual mathematical correlations for different effects have been created or adopted from earlier papers with the aim of forming one integral model that is completely described in this paper. Separate mathematical correlations and calibration measures are discussed in detail in the first part of the paper. The developed overall model is suitable for application in two-dimensional (2D) or mean-line compressor flow calculations. During the development, it was tested, calibrated, and validated using throughflow calculations comparing numerical results with experimental data for a large number of test cases. These test cases include compressors with very different configurations and operating ranges. The data on the compressors were taken from the open literature or obtained from industrial partners.


1996 ◽  
Vol 118 (2) ◽  
pp. 347-352 ◽  
Author(s):  
R. G. Dominy ◽  
D. A. Kirkham

Interturbine diffusers provide continuity between HP and LP turbines while diffusing the flow upstream of the LP turbine. Increasing the mean turbine diameter offers the potential advantage of reducing the flow factor in the following stages, leading to increased efficiency. The flows associated with these interturbine diffusers differ from those in simple annular diffusers both as a consequence of their high-curvature S-shaped geometry and of the presence of wakes created by the upstream turbine. It is shown that even the simplest two-dimensional wakes result in significantly modified flows through such ducts. These introduce strong secondary flows demonstrating that fully three-dimensional, viscous analysis methods are essential for correct performance modeling.


Author(s):  
P. V. Ramakrishna ◽  
M. Govardhan

The present numerical work studies the flow field in subsonic axial compressor stator passages for: (a) preceding rotor sweep (b) preceding rotor re-staggering (three stagger angle changes: 0°, +3° and +5°); and (c) stator sweeping (two 20° forward sweep schemes). The following are the motives for the study: at the off-design conditions, compressor rotors are re-staggered to alleviate the stage mismatching by adjusting the rows to the operating flow incidence. Fundamental to this is the understanding of the effects of rotor re-staggering on the downstream component. Secondly, sweeping the rotor stages alters the axial distance between the successive rotor-stator stages and necessitates that the stator vanes must also be swept. To the best of the author’s knowledge, stator sweeping to suit such scenarios has not been reported. The computational model for the study utilizes well resolved hexahedral grids. A commercial CFD package ANSYS® CFX 11.0 was used with standard k-ω turbulence model for the simulations. CFD results were well validated with experiments. The following observations were made: (1) When the rotor passage is closed by re-staggering, with the same mass flow rate and the same stator passage area, stators were subjected to negative incidences. (2) Effect of stator sweeping on the upstream rotor flow field is insignificant. Comparison of total pressure rise carried by the downstream stators suggests that an appropriate redesign of stator is essential to match with the swept rotors. (3) While sweeping the stator is not recommended, axial sweeping is preferable over true sweeping when it is necessary.


Author(s):  
L. Gallar ◽  
I. Tzagarakis ◽  
V. Pachidis ◽  
R. Singh

After a shaft failure the compression system of a gas turbine is likely to surge due to the heavy vibrations induced on the engine after the breakage. Unlike at any other conditions of operation, compressor surge during a shaft over-speed event is regarded as desirable as it limits the air flow across the engine and hence the power available to accelerate the free turbine. It is for this reason that the proper prediction of the engine performance during a shaft over-speed event claims for an accurate modelling of the compressor operation at reverse flow conditions. The present study investigates the ability of the existent two dimensional algorithms to simulate the compressor performance in backflow conditions. Results for a three stage axial compressor at reverse flow were produced and compared against stage by stage experimental data published by Gamache. The research shows that due to the strong radial fluxes present over the blades, two dimensional approaches are inadequate to provide satisfactory results. Three dimensional effects and inaccuracies are accounted for by the introduction of a correction parameter that is a measure of the pressure loss across the blades. Such parameter is tailored for rotors and stators and enables the satisfactory agreement between calculations and experiments in a stage by stage basis. The paper concludes with the comparison of the numerical results with the experimental data supplied by Day on a four stage axial compressor.


Author(s):  
Kiyotaka Hiradate ◽  
Hiromi Kobayashi ◽  
Takahiro Nishioka

This study experimentally and numerically investigates the effect of application of curvilinear element blades to fully-shrouded centrifugal compressor impeller on the performance of centrifugal compressor stage. Design suction flow coefficient of compressor stage investigated in this study is 0.125. The design guidelines for the curvilinear element blades which had been previously developed was applied to line element blades of a reference conventional impeller and a new centrifugal compressor impeller with curvilinear element blades was designed. Numerical calculations and performance tests of two centrifugal compressor stages with the conventional impeller and the new one were conducted to investigate the effectiveness of application of the curvilinear element blades and compare the inner flowfield in details. Despite 0.5% deterioration of the impeller efficiency, it was confirmed from the performance test results that the compressor stage with the new impeller achieved 1.7% higher stage efficiency at the design point than that with the conventional one. Moreover, it was confirmed that the compressor stage with the new impeller achieved almost the same off-design performance as that of the conventional stage. From results of the numerical calculations and the experiments, it is considered that this efficiency improvement of the new stage was achieved by suppression of the secondary flows in the impeller due to application of negative tangential lean. The suppression of the secondary flows in the impeller achieved uniformalized flow distribution at the impeller outlet and increased the static pressure recovery coefficient in the vaneless diffuser. As a result, it is thought that the total pressure loss was reduced downstream of the vaneless diffuser outlet in the new stage.


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