A Study of Nonlinear Vibrations in a Frictionally Damped Turbine Bladed Disk With Comprehensive Modeling of Aerodynamic Effects

Author(s):  
E. P. Petrov ◽  
Z.-I. Zachariadis ◽  
A. Beretta ◽  
R. Elliott

A new effective method for comprehensive modeling of gas flow effects on vibration of nonlinear vibration of bladed disks has been developed for a case when the effect of the gas flow on the mode shapes is significant. The method separates completely the structural dynamics calculations from the significantly more computationally expensive computational fluid dynamics (CFD) calculations while providing the high accuracy of modeling for aerodynamic effects. A comprehensive analysis of the forced response using the new method has been performed for a realistic turbine bladed disk with root-disk joints, tip, and under-platform dampers. The full chain of aerodynamic and structural calculations are performed: (i) determination of boundary conditions for CFD, (ii) CFD analysis, (iii) calculation of the aerodynamic characteristics required by the new method, and (iv) nonlinear forced response analysis using the modal aerodynamic influence matrix (MAIM). The efficiency of the friction damping devices has been studied and compared for several resonance frequencies and engine orders. Advantages of the method for aerodynamic effect modeling have been demonstrated.

Author(s):  
E. P. Petrov ◽  
Z.-I. Zachariadis ◽  
A. Beretta ◽  
R. Elliott

A new effective method for comprehensive modelling of gas flow effects on vibration of nonlinear vibration of bladed discs has been developed for a case when effect of the gas flow on the mode shapes is significant. The method separates completely the structural dynamics calculations from the significantly more computationally expensive computational fluid dynamics (CFD) calculations while provides the high accuracy of modelling for aerodynamic effects. A comprehensive analysis of the forced response using the new method has been performed for a realistic turbine bladed disc with root-disc joints, tip and underplatform dampers. The full chain of aerodynamic and structural calculations are performed: (i) determination of boundary conditions for CFD; (ii) CFD analysis; (iii) calculation of the aerodynamic characteristics required by the new method; (iv) nonlinear forced response analysis using the MAIM. The efficiency of the friction damping devices has been studied and compared for several resonance frequencies and engine orders. Advantages of the method for aerodynamic effect modelling have been demonstrated.


Author(s):  
Evgeny Petrov ◽  
Luca Di Mare ◽  
Holger Hennings ◽  
Robert Elliott

An integrated experimental-numerical study of forced response for a mistuned bladed disk has been performed. A full chain for the predictive forced response analysis has been developed including data exchange between the computational fluid dynamics code and a code for the prediction of the nonlinear forced response for a bladed disk. The experimental measurements are performed at a full-scale single stage test rig with excitation by aerodynamic forces from gas flow. The numerical modeling approaches and the test rig setup are discussed. Comparison of experimentally measured and predicted values of blade resonance frequencies and response levels for a mistuned bladed disk without dampers is performed. A good correspondence between frequencies at which individual blades have maximum response levels is achieved. The effects of structural damping and underplatform damper parameters on amplitudes and resonance frequencies of the bladed disk are explored. It is shown that the underplatform damper significantly reduces scatters in values of the individual blade frequencies and maximum forced response levels.


Author(s):  
Ryoji Tamai ◽  
Ryozo Tanaka ◽  
Yoshichika Sato ◽  
Karsten Kusterer ◽  
Gang Lin ◽  
...  

Turbine blades are subjected to high static and dynamic loads. In order to reduce the vibration amplitude means of friction damping devices have been developed, e.g. damping wires, interblade friction dampers and shrouds. This paper presents both numerical and experimental results for investigating the dynamical behavior of shrouded turbine blades. The studies are focused on the lowest family of the bladed disk. The aspect of experimental studies, the effect of the shroud contact force on the resonance frequency of the blade was examined by using the simplified blade test stand. Based on the result of the simplified blade studies, the shroud contact force of the real blade was determined in order to stabilize the resonance frequencies of the bladed disk system. The resonance frequencies and mode shapes of the real bladed disk assembly were measured in no rotation and room temperature condition. Finally, the dynamic strains were measured in the actual engine operations by using a telemetry system. The aspect of analytical studies, a non-linear vibration analysis code named DATES was applied to predict vibration behavior of a shrouded blade model which includes contact friction surfaces. The DATES code is a forced response analysis code that employs a 3-dimensional friction contact model. The Harmonic Balance Method (HBM) is applied to solve resulting nonlinear equations of motion in frequency domain. The simulated results show a good agreement with the experimental results.


Author(s):  
E. P. Petrov

A method has been developed for high-accuracy analysis of forced response levels for mistuned bladed disks vibrating in gas flow. Aerodynamic damping, the interaction of vibrating blades through gas flow, and the effects of structural and aerodynamic mistuning are included in the bladed disk model. The method is applicable to cases of high mechanical coupling of blade vibration through a flexible disk and, possibly shrouds, to cases with stiff disks and low mechanical coupling. The interaction of different families of bladed disk modes is included in the analysis providing the capability of analyzing bladed disks with pronounced frequency veering effects. The method allows the use of industrial-size sector models of bladed disks for analysis of forced response of a mistuned structure. The frequency response function matrix of a structurally mistuned bladed disk is derived with aerodynamic forces included. A new phenomenon of reducing bladed disk forced response by mistuning to levels that are several times lower than those of their tuned counterparts is revealed and explained.


Author(s):  
Evgeny Petrov ◽  
Luca Di Mare ◽  
Holger Hennings ◽  
Robert Elliott

An integrated experimental-numerical study of forced response for a mistuned bladed disc has been performed. A full chain for the predictive forced response analysis has been developed including data exchange between the CFD code and a code for the prediction of the nonlinear forced response for a bladed disc. The experimental measurements are performed at a full-scale single stage test rig with excitation by aerodynamic forces from gas flow. Numerical modelling approaches and the test rig setup are discussed. Comparison of experimentally measured and predicted values of blade resonance frequencies and response levels for a mistuned bladed disc without dampers is performed. A good correspondence between frequencies at which individual blades have maximum response levels is achieved. The effects of structural damping and underplatform damper parameters on amplitudes and resonance frequencies of the bladed disc are explored. It is shown that the underplatform damper significantly reduces scatters in values of the individual blade frequencies and maximum forced response levels.


Author(s):  
Jing Tong ◽  
Chaoping Zang ◽  
Evgeny Petrov

Abstract An effective method is developed for the efficient calculation of the transient vibration response for mistuned bladed disks under complex excitation and varying rotation speeds. The method uses the large-scale finite element modelling of the bladed disks allowing the accurate description of the dynamic properties of the mistuned bladed disks. The realistic distributions of the excitation forces are considered, which resulted in the multiharmonic excitation loads. The transient response calculation is based on the analytically derived expressions for the transient forced response and the effective method used for the model reduction. The effects of the varying rotation speed on the natural frequencies and mode shapes of the mistuned bladed disk and its effects on the amplitude and the spectral composition of the loading are allowed for. The different functions of the rotation speed variation can be analyzed. Numerical studies of the transient forced response and the amplitude amplification in mistuned bladed disks are performed when the resonance regimes are passed during gas-turbine engine acceleration or deceleration. The effects of different types of excitation force and mistuning on transient amplitude amplification are illustrated by a large number of the computational results and comparative analysis. These results and analysis of transient forced response are shown on an example of a realistic mistuned bladed disk.


2021 ◽  
Author(s):  
Jing Tong ◽  
Chaoping Zang ◽  
E. P. Petrov

Abstract During fast gas-turbine engine acceleration and deceleration the transient vibration effects in bladed disk vibration become significant and the transient response has to be calculated. In this paper an effective method is developed for efficient calculations of the transient vibration response for mistuned bladed disks under varying rotation speeds. The method uses the large-scale finite element modelling of the bladed disks allowing the accurate description of the dynamic properties of the mistuned bladed disks. The effects of the varying rotation speed on the natural frequencies and mode shapes of a mistuned bladed disk and its effects on the amplitude and the spectral composition of the loading are considered. The dependency of the modal characteristics on the rotation speed are based on the evaluation of these characteristics at reference points followed by the interpolation to obtain values at any rotation speed from the operating range. A new method has been developed for the interpolation of mode shapes while preserving the orthogonality and mass-normalization of the mode shapes. The method of mode shape interpolation is elaborated for tuned and mistuned bladed disks. The accuracy and efficiency of the method is demonstrated on test examples and on analysis of transient forced response of realistic bladed discs.


Author(s):  
Jing Tong ◽  
Chaoping Zang ◽  
Evgeny Petrov

Abstract During fast gas-turbine engine acceleration and deceleration the transient vibration effects in bladed disk vibration become significant and the transient response has to be calculated. In this paper an effective method is developed for efficient calculations of the transient vibration response for mistuned bladed disks under varying rotation speeds. The method uses the large-scale finite element modelling of the bladed disks allowing the accurate description of the dynamic properties of the mistuned bladed disks. The effects of the varying rotation speed on the natural frequencies and mode shapes of a mistuned bladed disk and its effects on the amplitude and the spectral composition of the loading are considered. The dependency of the modal characteristics on the rotation speed are based on the evaluation of these characteristics at reference points followed by the interpolation to obtain values at any rotation speed from the operating range. A new method has been developed for the interpolation of mode shapes while preserving the orthogonality and mass-normalization of the mode shapes. The method of mode shape interpolation is elaborated for tuned and mistuned bladed disks. The accuracy and efficiency of the method is demonstrated on test examples and on analysis of transient forced response of realistic bladed discs.


Author(s):  
Yongliang Duan ◽  
Chaoping Zang ◽  
E. P. Petrov

This paper is focused on the analysis of effects of mistuning on the forced response of gas turbine engine bladed disks vibrating in the frequency ranges corresponding to higher modes. For high modes considered here, the blade aerofoils are deformed during vibrations and the blade mode shapes differ significantly from beam mode shapes. A model reduction technique is developed for the computationally efficient and accurate analysis of forced response for bladed disks vibrating in high-frequency ranges. The high-fidelity finite element (FE) model of a tuned bladed disk sector is used to provide primary information about dynamic properties of a bladed disk, and the blade mistuning is modeled by specially defined mistuning matrices. The forced response displacement and stress amplitude levels are studied. The effects of different types of mistuning are examined, and the existence of high amplifications of mistuned forced response levels is shown for high-mode vibrations: in some cases, the resonance peak response of a tuned structure can be lower than out-of-resonance amplitudes of its mistuned counterpart.


2004 ◽  
Vol 126 (1) ◽  
pp. 175-183 ◽  
Author(s):  
E. P. Petrov

An effective method for analysis of periodic forced response of nonlinear cyclically symmetric structures has been developed. The method allows multiharmonic forced response to be calculated for a whole bladed disk using a periodic sector model without any loss of accuracy in calculations and modeling. A rigorous proof of the validity of the reduction of the whole nonlinear structure to a sector is provided. Types of bladed disk forcing for which the method may be applied are formulated. A multiharmonic formulation and a solution technique for equations of motion have been derived for two cases of description for a linear part of the bladed disk model: (i) using sector finite element matrices and (ii) using sector mode shapes and frequencies. Calculations validating the developed method and a numerical investigation of a realistic high-pressure turbine bladed disk with shrouds have demonstrated the high efficiency of the method.


Sign in / Sign up

Export Citation Format

Share Document