Effect of Inclination Angle and Flow Rate on the Heat Transfer During Bottom Jet Cooling of a Steel Plate

2012 ◽  
Vol 134 (12) ◽  
Author(s):  
Noel L. Chester ◽  
Mary A. Wells ◽  
Vladan Prodanovic
Keyword(s):  
Heat Transfer ◽  
Flow Rate ◽  
Inclination Angle ◽  
Steel Plate ◽  
High Strength Steels ◽  
Jet Impingement ◽  
High Strength ◽  
Heat Extraction ◽  
Flow Rates ◽  
Jet Cooling

The heat transfer that occurs during bottom water jet impingement on a hot steel plate has been investigated in terms of the effect inclination angle and flow rate. This research was carried out to develop quantitative knowledge of the heat transfer, which occurs on the runout table, a crucial component in the hot rolling production of advanced high strength steels. Industrially produced hot-rolled steel samples were instrumented with numerous subsurface thermocouples installed close to the quench surface. The experimental measurements were used in conjunction with an inverse heat conduction (IHC) model to quantify boiling characteristics as well as heat extraction histories for the different nozzle inclination angles and flow rates. It was found that, as nozzle inclination angle increased, the degree of asymmetry of the cooled region on the surface of the sample was increased and the overall rate of heat extraction decreased. The angle of inclination had a significant effect on overall heat extraction; a vertical nozzle was the most efficient from a perspective of heat transfer under the nozzle. As expected, as flow rates increased, the amount of heat energy extracted increased for all the conditions studied, regardless of the nozzle inclination.

Coupled Temperature-Microstructure Model for Predicting Temperature Distribution and Phase Transformation in Steel for Arbitrary Cooling Curves

2020 ◽  
Vol 13 (3) ◽  
Author(s):  
Sandip K. Saha ◽  
Akhilesh Kumar
Keyword(s):  
Heat Transfer ◽  
Phase Transformation ◽  
Steel Plate ◽  
Plate Thickness ◽  
High Strength Steels ◽  
High Strength ◽  
Rolling Speed ◽  
Transfer Model ◽  
Advanced High Strength Steels ◽  
Quenching Time

Abstract This study aims at developing a numerical model that can be employed for simulating the thermomechanical treatment to develop the advanced high strength steels. The developed numerical method is used to calculate the heat transfer coefficient of the quenching medium during the continuous cooling of the steel using the inverse heat transfer model for predefined cooling paths. Further, the phase transformation models are used to predict the final microstructure of the steel plate. The cooling rate, plate thickness, and rolling speed are varied to evaluate the temperature and microstructure distribution in the steel plate. It is found that on increasing the quenching time, the transformation fraction from austenite to ferrite and bainite phases increases and the corresponding martensite fraction decreases. The temperature variation in the plate is significant due to the change in plate thickness and rolling speed for a given quenching time. The present model will be useful for designing process parameters to obtain desired microstructures in third-generation advanced high strength steels.

Heat Transfer Performance of Internal Cooling Channel With Single-Row Jet Impingement Array by Varying Flow Rates

2016 ◽  
Vol 9 (1) ◽  
Author(s):  
Sin Chien Siw ◽  
Nicholas Miller ◽  
Maryanne Alvin ◽  
Minking Chyu
Keyword(s):  
Heat Transfer ◽  
Flow Rate ◽  
Heat Transfer Performance ◽  
Flow Distribution ◽  
Jet Impingement ◽  
Target Surface ◽  
Internal Cooling ◽  
Transfer Performance ◽  
Flow Rates ◽  
Optimum Flow Rate

The current detailed experimental study focuses on the optimization of heat transfer performance through jet impingement by varying the coolant flow rate to each individual jet. The test section consists of an array of jets, each jet individually fed and metered separately, that expel coolant into the channel and exit through one end. The diameter D, height-to-diameter H/D, and jet spacing-to-diameter S/D are all held constant at 9.53 mm, 2, and 4, respectively. Upon defining the optimum flow rate for each jet, varying diameter jet plates are designed and tested using a similar test setup with the addition of a plenum. Two test cases are conducted by varying the jet diameter within 10% compared to the benchmark jet diameter, 9.53 mm. The Reynolds number, which is based on hydraulic diameter of the channel and total mass flow rate entering the channel, ranges from approximately 52,000 up to 78,000. The transient liquid crystal technique is employed in this study to determine the local and average heat transfer coefficient distributions on the target plate. Commercially available computational fluid dynamics software, ansys cfx, is used to qualitatively correlate the experimental results and to fully understand the flow field distributions within the channel. The results revealed that varying the jet flow rates, total flow varied by approximately ±5% from that of the baseline case, the heat transfer enhancement on the target surface is enhanced up to approximately 35%. However, when transitioning to the varying diameter jet plate, this significant enhancement is suppressed due to the nature of flow distribution from the plenum, combined with the complicated crossflow effects.

scholarly journals Numerical Investigation on the Influence of Surface Flow Direction on the Heat Transfer Characteristics in a Granite Single Fracture

2021 ◽  
Vol 11 (2) ◽  
pp. 751
Author(s):  
Xuefeng Gao ◽  
Yanjun Zhang ◽  
Zhongjun Hu ◽  
Yibin Huang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Flow Rate ◽  
Flow Direction ◽  
Heat Extraction ◽  
Geothermal System ◽  
Heat Transfer Characteristics ◽  
Transfer Characteristics ◽  
Heat Transfer Capacity

As fluid passes through the fracture of an enhanced geothermal system, the flow direction exhibits distinct angular relationships with the geometric profile of the rough fracture. This will inevitably affect the heat transfer characteristics in the fracture. Therefore, we established a hydro-thermal coupling model to study the influence of the fluid flow direction on the heat transfer characteristics of granite single fractures and the accuracy of the numerical model was verified by experiments. Results demonstrate a strong correlation between the distribution of the local heat transfer coefficient and the fracture morphology. A change in the flow direction is likely to alter the transfer coefficient value and does not affect the distribution characteristics along the flow path. Increasing injection flow rate has an enhanced effect. Although the heat transfer capacity in the fractured increases with the flow rate, a sharp decline in the heat extraction rate and the total heat transfer coefficient is also observed. Furthermore, the model with the smooth fracture surface in the flow direction exhibits a higher heat transfer capacity compared to that of the fracture model with varying roughness. This is attributed to the presence of fluid deflection and dominant channels.

scholarly journals Temperature log simulations in high-enthalpy boreholes

2019 ◽  
Vol 7 (1) ◽  
Author(s):  
Jia Wang ◽  
Fabian Nitschke ◽  
Maziar Gholami Korzani ◽  
Thomas Kohl
Keyword(s):  
Heat Transfer ◽  
Temperature Distribution ◽  
Temperature Gradient ◽  
Flow Rate ◽  
Fluid Loss ◽  
Flow Conditions ◽  
Flow Rates ◽  
High Enthalpy ◽  
Fluid Losses ◽  
Lateral Heat

Abstract Temperature logs have important applications in the geothermal industry such as the estimation of the static formation temperature (SFT) and the characterization of fluid loss from a borehole. However, the temperature distribution of the wellbore relies on various factors such as wellbore flow conditions, fluid losses, well layout, heat transfer mechanics within the fluid as well as between the wellbore and the surrounding rock formation, etc. In this context, the numerical approach presented in this paper is applied to investigate the influencing parameters/uncertainties in the interpretation of borehole logging data. To this end, synthetic temperature logs representing different well operation conditions were numerically generated using our newly developed wellbore simulator. Our models account for several complex operation scenarios resulting from the requirements of high-enthalpy wells where different flow conditions, such as mud injection with- and without fluid loss and shut-in, occur in the drill string and the annulus. The simulation results reveal that free convective heat transfer plays an important role in the earlier evolution of the shut-in-time temperature; high accuracy SFT estimation is only possible when long-term shut-in measurements are used. Two other simulation scenarios for a well under injection conditions show that applying simple temperature correction methods on the non-shut-in temperature data could lead to large errors for SFT estimation even at very low injection flow rates. Furthermore, the magnitude of the temperature gradient increase depends on the flow rate, the percentage of fluid loss and the lateral heat transfer between the fluid and the rock formation. As indicated by this study, under low fluid losses (< 30%) or relatively higher flow rates (> 20 L/s), the impact of flow rate and the lateral heat transfer on the temperature gradient increase can be ignored. These results provide insights on the key factors influencing the well temperature distribution, which are important for the choice of the drilling data to estimate SFT and the design of the inverse modeling scheme in future studies to determine an accurate SFT profile for the high-enthalpy geothermal environment.

Jet Cooling at the Rim of a Rotating Disk

1979 ◽  
Vol 101 (1) ◽  
pp. 68-72 ◽  
Author(s):  
D. E. Metzger ◽  
W. J. Mathis ◽  
L. D. Grochowsky
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Jet Impingement ◽  
Rotating Disk ◽  
Impinging Jets ◽  
Turbine Engine ◽  
Transfer Rates ◽  
Jet Cooling ◽  
Geometric Conditions ◽  
Face Contour

Results are presented from an experimental study conducted to measure heat transfer rates at the rim of a rotating disk convectively cooled by impinging jets. The disk face contour radially inward from the rim is varied to simulate the geometric conditions found on gas turbine engine rotors. Heat transfer rates are found to be relatively unaffected by impingement for jet flowrates less than the order of one-tenth the disk pumping flow. Disk pumping flows are evaluated through the use of an analysis which accounts for the presence of the disk hub. At larger jet flowrates, heat transfer rates increase strongly with increasing jet flow, reaching two to three times the no-impingement values at jet flowrates approximately equal to the pumped flow. All the heat transfer results, both with and without jet impingement, are essentially unaffected by changes in the disk face contour.

MEMS Impinging-Jet Cooling

2000 ◽  
Author(s):  
Qiao Lin ◽  
Shuyun Wu ◽  
Yin Yuen ◽  
Yu-Chong Tai ◽  
Chin-Ming Ho
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Jet Impingement ◽  
Impinging Jet ◽  
Impinging Jets ◽  
Measured Temperature ◽  
Transfer Coefficients ◽  
Element Analysis ◽  
Heat Transfer Coefficients ◽  
Jet Cooling

Abstract This paper presents an experimental investigation on MEMS impinging jets as applied to micro heat exchangers. We have fabricated MEMS single and array jet nozzles using DRIE technology, as well as a MEMS quartz chip providing a simulated hot surface for jet impingement. The quartz chip, with an integrated polysilicon thin-film heater and distributed temperature sensors, offers high spatial resolution in temperature measurement due to the low thermal conductivity of quartz. From measured temperature distributions, heat transfer coefficients are computed for single and array micro impinging jets using finite element analysis. The results from this study for the first time provide extensive data on spatial distributions of micro impinging-jet heat transfer coefficients, and demonstrate the viability of MEMS heat exchangers that use micro impinging jets.

Characterization of Heat Transfer Coefficients of Tool Materials and Tool Coatings for Hot Stamping of Boron-Manganese Steels

2010 ◽  
Vol 438 ◽  
pp. 81-88 ◽  
Author(s):  
Michael Wieland ◽  
Marion Merklein
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Hot Stamping ◽  
High Strength Steels ◽  
High Strength ◽  
Tool Steels ◽  
Transfer Coefficients ◽  
Element Analysis ◽  
Coated Tool

One characteristic of hot stamping of ultra high strength steels is the high wear rate of the used tools which leads to shorter tool life. Coatings improving wear resistance can increase the lifetime of the used tools but process relevant data such as the heat transfer capability of coated tool steels are missing. Within this paper the heat transfer capabilities of coated tool steels for the hot stamping processes are determined. Therefore different coating systems based on AlCrN are applied on the tool steels and the pressure dependent heat transfer coefficient is determined using process relevant conditions. As semi-finished blank the hot stamping steel 22MnB5 with an aluminum-silicon pre-coating is used. With respect to a finite element analysis of the forming operation of the hot stamping process the heat transfer coefficient represents an important input data for the process layout.

Heat Transfer From Air-Cooled Contrarotating Disks

1997 ◽  
Vol 119 (1) ◽  
pp. 61-67 ◽  
Author(s):  
J.-X. Chen ◽  
X. Gan ◽  
J. M. Owen
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Flow Rate ◽  
Reynolds Numbers ◽  
The Other ◽  
Reynolds Analogy ◽  
Flow Rates ◽  
Nusselt Numbers ◽  
Radial Outflow ◽  
Equivalent Conditions

A superposed radial outflow of air is used to cool two disks that are rotating at equal and opposite speeds at rotational Reynolds numbers up to 1.2 × 106. One disk, which is heated up to 100°C, is instrumented with thermocouples and fluxmeters; the other disk, which is unheated, is made from transparent polycarbonate to allow the measurement of velocity using an LDA system. Measured Nusselt numbers and velocities are compared with computations made using an axisymmetric elliptic solver with a low-Reynolds-number k–ε turbulence model. Over the range of flow rates and rotational speeds tested, agreement between the computations and measurements is mainly good. As suggested by the Reynolds analogy, the Nusselt numbers for contrarotating disks increase strongly with rotational speed and weakly with flow rate; they are lower than the values obtained under equivalent conditions in a rotor–stator system.

The Backing Bar Role in Heat Transfer on Aluminium Alloys Friction Stir Welding

2010 ◽  
Vol 636-637 ◽  
pp. 459-464 ◽  
Author(s):  
M.J.C. Rosales ◽  
N.G. Alcantara ◽  
Jorge Santos ◽  
R. Zettler
Keyword(s):  
Heat Transfer ◽  
Friction Stir Welding ◽  
Aluminium Alloys ◽  
High Strength Steels ◽  
High Strength ◽  
Advanced Materials ◽  
Mechanical Degradation ◽  
Great Effort ◽  
Friction Stir ◽  
Advanced High Strength Steels

Although new structural and advanced materials have been used in the automotive and aircraft industries, especially lightweight alloys and advanced high strength steels, the successful introduction of such materials depends on the availability of proven joining technologies that can provide high quality and performance joints. Solid-state joining techniques such as Friction Stir Welding (FSW) are a natural choice since their welds are produced at low temperatures, so the low heat input provides limited, slight distortion, microstructural and mechanical degradation. Great effort has currently been devoted to the joining of Al-Cu-Mg and the Al-Mg-Si alloys because of their high strength, improved formability, and application in airframe structures. FSW is a continuous, hot shear, autogenous process involving a non-consumable and rotating tool plunged between two abutting workpieces. The backing bar plays an important role in heat transfer from stir zone (SZ), which can influence the weld microstructure as well as the consolidation of material in the root of the join. This study aims at investigating issues concerning heat generation, within the SZ of friction stir welded aircraft aluminium alloys.

First and second thermodynamic law analyses applied to a solar dish collector

2014 ◽  
Vol 39 (4) ◽  
Author(s):  
Vahid Madadi ◽  
Touraj Tavakoli ◽  
Amir Rahimi
Keyword(s):  
Heat Transfer ◽  
Solar Radiation ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Exergy Efficiency ◽  
Exergy Destruction ◽  
Flow Rates ◽  
Energy And Exergy ◽  
Mass Flow Rates

AbstractThe energy and exergy performance of a parabolic dish collector is investigated experimentally and theoretically. The effect of receiver type, inlet temperature and mass flow rate of heat transfer fluid (HTF), receiver temperature, receiver aspect ratio and solar radiation are investigated. To evaluate the effect of the receiver aperture area on the system performance, three aperture diameters are considered. It is deduced that the fully opened receivers have the greatest exergy and thermal efficiency. The cylindrical receiver has greater energy and exergy efficiency than the conical one due to less exergy destruction. It is found that the highest exergy destruction is due to heat transfer between the sun and the receivers and counts for 35 % to 60 % of the total wasted exergy. For three selected receiver aperture diameters, the exergy efficiency is minimum for a specified HTF mass flow rate. High solar radiation allows the system to work at higher HTF inlet temperatures. To use this system in applications that need high temperatures, in cylindrical and conical receivers, the HTF mass flow rates lower than 0.05 and 0.09 kg/s are suggested, respectively. For applications that need higher amounts of energy content, higher HTF mass flow rates than the above mentioned values are recommended.

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