Effects of Blade Wrap Angle Influencing a Pump as Turbine

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Sun-Sheng Yang ◽  
Fan-Yu Kong ◽  
Hao Chen ◽  
Xiang-Hui Su
Keyword(s):  
Theoretical Analysis ◽  
Pressure Head ◽  
Hydraulic Loss ◽  
Impeller Blade ◽  
Loss Distribution ◽  
Performance Change ◽  
Shaft Power ◽  
Wrap Angle ◽  
Specific Speed ◽  
Blade Wrap Angle

A pump is not ideally designed to operate as a turbine. To improve the efficiency of a pump as turbine (PAT), the redesign of the PAT, according to the flow of the turbine, is required. The blade wrap angle is one of the main geometric parameters in impeller design. Therefore, an investigation into the blade wrap angle to the PAT’s influence can be useful. In order to understand blade wrap angle to the influence of the PAT, this paper numerically investigated three different specific speeds of PATs with different blade wrap angles. The validity of numerical simulation was first confirmed through a comparison between numerical and experimental results. The performance change of the PATs with the blade wrap angle was acquired. A detailed hydraulic loss distribution and a theoretical analysis were performed to investigate the reasons for performance changes caused by the blade wrap angle. The results show that there is an optimal blade wrap angle for a PAT to achieve the highest efficiency and the optimal blade wrap angle decreases with an increasing specific speed. A performance analysis shows the PAT’s flow versus pressure head (Q-H) and flow versus generated shaft power (Q-P) curves are lowered with the decrease of the blade wrap angle. The hydraulic loss distribution and theoretical analysis illustrate that it is the decrease of hydraulic loss within the impeller, together with the decrease of the theoretical head, that results in the performance decrease. The decrease of hydraulic loss within the impeller is attributed to the shortened impeller blade passage and the reduced velocity gradient within the impeller flow channel. With the decrease of the blade wrap angle, the slip factor of the PAT’s impeller is decreased; therefore, its theoretical head is also decreased.

scholarly journals Numerical Investigation of an Open-Design Vortex Pump with Different Blade Wrap Angles of Impeller

Processes ◽  
2020 ◽  
Vol 8 (12) ◽  
pp. 1601
Author(s):  
Xiongfa Gao ◽  
Ting Zhao ◽  
Weidong Shi ◽  
Desheng Zhang ◽  
Ya Shi ◽  
...  
Keyword(s):  
Flow Rate ◽  
Front Face ◽  
Structural Parameter ◽  
Pump Efficiency ◽  
Impeller Blade ◽  
Open Design ◽  
Vortex Pump ◽  
Lateral Cavity ◽  
Wrap Angle ◽  
Blade Wrap Angle

The blade wrap angle of impeller is an important structural parameter in the hydraulic design of open-design vortex pump. In this paper, taking a vortex pump with a cylindrical blade structure as the research object, two kinds of different blade wrap angle of vortex pump impellers are designed. The experiment and numerical simulation research is carried out, and the results of external characteristics and internal flow field are obtained under different flow rate. The results show that when ensuring that other main structural parameters remain unchanged, the efficiency and head of open-design vortex pump increase with the blade wrap angle decreases. In the case of blade wrap angle increasing, the length of rotating reflux back from lateral cavity to inlet is longer. For the same type of vortex pump, the length of rotating reflux to inlet decreases with the increase of flow rate. At the inlet area of impeller front face, there is an area where liquid flows back to the lateral cavity. The volute section shows that after passing through the impeller and lateral cavity, the liquid is discharged to the pump outlet with strong spiral strength. It is found that the blade wrap angle decreases and the shaft power increases, while the pump efficiency increases. The impeller blade wrap angle of vortex pump can be considered to select a smaller value.

scholarly journals Research on Blade Thickness Influencing Pump as Turbine

2014 ◽  
Vol 6 ◽  
pp. 190530 ◽  
Author(s):  
Sun-Sheng Yang ◽  
Chao Wang ◽  
Kai Chen ◽  
Xin Yuan
Keyword(s):  
Hydraulic Loss ◽  
Distribution Analysis ◽  
Blade Design ◽  
Efficiency Improvement ◽  
Efficiency Curve ◽  
Loss Distribution ◽  
Performance Change ◽  
Blade Thickness ◽  
Numerical Research ◽  
Geometry Parameter

Research on the efficiency improvement of pump as turbine (PAT) is inadequate. Blade thickness is an important geometry parameter in blade design. To explore effects of blade thickness on the influence of PAT, numerical research on three different specific speeds of PATs with different blade thickness was carried out. Their performance changes with blade thickness were presented. Besides, the variations of hydraulic loss distribution with increasing blade thickness were performed. Theoretical analysis gives a reasonable explanation for the performance change. Results show thatPAT's flow versus efficiency curve ( Q-η) is lowered; flow versus head ( Q-H) curve and flow versus power ( Q-P) curve are increased with increasing blade thickness. The increase of Q-P is mainly attributed to the increase of theoretical head caused by increasing blockage of impeller inlet area. Hydraulic loss distribution analysis indicates that the total hydraulic loss within PAT is increased with increasing blade thickness. The increase of Q-H curve is a combined effect of the increase in theoretical head and the total hydraulic loss. The decrease of efficiency with increasing blade thickness indicates that the blade thickness of PAT should be as thin as possible if its strength could be met.

Analysis on Effects of the Blade Wrap Angle and Outlet Angle on the Performance of the Low-Specific Speed Centrifugal Pump

2011 ◽  
Vol 354-355 ◽  
pp. 615-620 ◽  
Author(s):  
Wei Li ◽  
Wei Dong Shi ◽  
Ting Jiang ◽  
Yan Xu ◽  
Tong Tong Li
Keyword(s):  
Centrifugal Pump ◽  
Stokes Equations ◽  
Internal Flow ◽  
Navier Stokes ◽  
Outlet Angle ◽  
Study Results ◽  
Wrap Angle ◽  
Low Specific Speed ◽  
Specific Speed ◽  
Blade Wrap Angle

In order to research the effect of the blade wrap angle and outlet angle on the hydraulic performance of the low-specific speed sewage pump, the Reynolds time-averaged Navier-Stokes equations was discretized based on the finite volume method, and the modified k-ε turbulence model were chosen in FLUENT. Numerical simulation of the internal flow within the centrifugal pump with the specific speed of 60 at different blade wrap angle and outlet angle is carried out. The analysis of the velocity and the turbulent kinetic energy distribution in different cases, and predicts the external characteristics of the several cases based on the loss analysis method. The study results show that the efficiency of pumps increase with decreasing the outlet angle and increasing the wrapping angle at the design of sewage pumps. According to the analysis, changing the blade outlet Angle has much more influence on the performance of the pump than changing the wrap angle.

scholarly journals Investigation on the Effect of Impeller Design Parameters on Performance of a Low Specific Speed Centrifugal Pump Using Taguchi Optimization Method

2022 ◽  
Author(s):  
Hadi Ayremlouzadeh ◽  
Samad Jafarmadar ◽  
Seyed Reza Amini Niaki
Keyword(s):  
Optimization Method ◽  
Pump Efficiency ◽  
Taguchi Optimization ◽  
Pump Performance ◽  
Taguchi Optimization Method ◽  
Outlet Angle ◽  
Shaft Power ◽  
Wrap Angle ◽  
Low Specific Speed ◽  
Specific Speed

In order to investigate the effect of blade design on pump performance, a CFD analysis was carried out, and the results were compared with experimental performance data of a low specific speed radial pump, which presents a good agreement. After model verification, the effect of impeller geometrical parameters includes blade outlet angle, wrap angle, and width at the exit, was investigated on the pump’s performance. Moreover, these parameters were chosen on three levels using an L9 orthogonal standard array of the Taguchi optimization method. The efficient levels of variables were calculated using the analysis of variance (ANOVA) method. The results revealed that impeller width at exit and blade outlet angle is the most effective pump shaft power and efficiency parameters. To minimize power, the optimal levels are the outlet angle of 27∘∘, wrap angle of 150∘∘, and width at the exit of 9 mm. Further, an outlet angle of 23∘∘, a wrap angle of 155∘∘, and a width at the exit of 9 mm lead to maximum pump efficiency. According to the validation simulations, an increase of 2.4% inefficiency and a minimum power of 3.9KW were achieved. The Overall Evaluation Criteria (OEC) technique revealed that considering 23∘∘, 160∘∘, and 9 mm for outlet angle, wrap angle, and width at the exit, minimum shaft power, and maximum pump efficiency will be achieved. ANOVA introduced width at the exit as the most governing parameter of pump performance characteristics.

scholarly journals Multiobjective Optimization of Low-Specific-Speed Multistage Pumps by Using Matrix Analysis and CFD Method

2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
Qiaorui Si ◽  
Shouqi Yuan ◽  
Jianping Yuan ◽  
Chuan Wang ◽  
Weigang Lu
Keyword(s):  
Multiobjective Optimization ◽  
Optimization Problems ◽  
Guide Vane ◽  
Matrix Analysis ◽  
Optimal Plan ◽  
Impeller Blade ◽  
Setting Angle ◽  
Shaft Power ◽  
Low Specific Speed ◽  
Specific Speed

The implementation of energy-saving and emission-reduction techniques has become a worldwide consensus. Thus, special attention should be provided to the field of pump optimization. With the objective of focusing on multiobjective optimization problems in low-specific-speed pumps, 10 parameters were carefully selected in this study for anL27(310) orthogonal experiment. The parameters include the outlet width of the impeller blade, blade number, and inlet setting angle of the guide vane. The numerical calculation appropriate for forecasting the performance of multistage pumps, such as the head, efficiency, and shaft power, was analyzed. Results were obtained after calculating the two-stage flow field of the pump through computational fluid dynamics (CFD) methods. A matrix method was proposed to optimize the results of the orthographic experiment. The optimal plan was selected according to the weight of each factor. Calculated results indicate that the inlet setting angle of the guide vane influences efficiency significantly and that the outlet angle of blades has an effect on the head and shaft power. A prototype was produced with the optimal plan for testing. The efficiency rating of the prototype reached 58.61%; maximum shaft power was within the design requirements, which verifies that the proposed method is feasible for pump optimization.

Effect of blade wrap angle in hydraulic turbine with forward-curved blades

2017 ◽  
Vol 42 (29) ◽  
pp. 18709-18717 ◽  
Author(s):  
Yuxing Bai ◽  
Fanyu Kong ◽  
Sunsheng Yang ◽  
Kai Chen ◽  
Tao Dai
Keyword(s):  
Hydraulic Turbine ◽  
Wrap Angle ◽  
Blade Wrap Angle

scholarly journals Influence of Blade Wrap Angle on the Hydrodynamic Radial Force of Single Blade Centrifugal Pump

2021 ◽  
Vol 11 (19) ◽  
pp. 9052
Author(s):  
Linwei Tan ◽  
Yongfei Yang ◽  
Weidong Shi ◽  
Cheng Chen ◽  
Zhanshan Xie
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
High Efficiency ◽  
Rate Increase ◽  
Radial Force ◽  
Horizontal Component ◽  
Flow Rate Increase ◽  
Wrap Angle ◽  
External Characteristics ◽  
Blade Wrap Angle

To investigate the effect of blade wrap angle on the hydrodynamic radial force of a single blade centrifugal pump, numerical simulation is conducted on the pumps with different blade wrap angles. The effect of the wrap angle on the external characteristics and the radial force of a single blade centrifugal pump was analyzed according to the simulation result. It is found that, with the increase of the blade wrap angle, the head and efficiency of the single blade centrifugal pump are improved, the H-Q curve becomes steeper, and the efficiency also increased gradually, while the high-efficiency area is narrowed. The blade wrap angle has a great effect on the radial force of the single blade centrifugal pump. When the blade wrap angle is less than 360°, the horizontal component of the radial force is negative and the value is reduced with the increase of the wrap angle of the blade. When the wrap angle is larger than 360°, the horizontal component of the radial force is positive and the value increases with the increase of the wrap angle. Under part-loading conditions, the radial force of the single blade pump is significantly reduced with the increase of the blade wrap angle. When the wrap angle is smaller than 360°, the radial force decreases with the flow rate increase. In the condition that the wrap angle is larger than 360°, the radial force increases with the flow rate increase.

Velocity characteristics in a multiphase pump under different tip clearances

2020 ◽  
pp. 095765092094653
Author(s):  
Guangtai Shi ◽  
Zongku Liu ◽  
Yexiang Xiao ◽  
Helin Li ◽  
Xiaobing Liu
Keyword(s):  
Velocity Distribution ◽  
Flow Rate ◽  
High Speed ◽  
Stokes Equations ◽  
Design Flow ◽  
Tip Clearance ◽  
High Speed Photography ◽  
Hydraulic Loss ◽  
Impeller Blade ◽  
Multiphase Pump

To investigate the effect of tip clearance on the velocity distribution in a multiphase pump, the internal flow and velocity distribution characteristics in pump under different tip clearances are studied using experimental and numerical methods. Simulations based on the Reynolds-Averaged Navier-Stokes equations (RANS) and the standard k-ε turbulence model are carried out using ANSYS CFX. Under conditions of inlet gas void fraction (IGVF) is 5% at the flow rate of 0.6Q, 0.7Q and 0.8Q (Q is the design flow rate), the accuracy of the numerical method is verified by comparing with the experimental data using high-speed photography. Results show that the leakage flow interacts with the main flow and evolves into the tip leakage vortex (TLV). Due to the TLV, the pressure, velocity, turbulent kinetic energy (TKE), vorticity and streamlines on the S2 stream surface in the impeller and diffuser are changed greatly under different tip clearances. The velocities at the impeller outlet and diffuser inlet along the radial direction are also changed. The axial velocity distribution is similar to the meridional velocity distribution at the impeller blade outlet. While the relative velocity and absolute velocity distribution show the opposite trends. In addition, the vorticity is larger near the tip separated vortex and the hydraulic loss in pump is also increased due to the TLV.

Performance of a Mixed Flow Pump with Varying Tip Clearance: Part 2

1996 ◽  
Vol 210 (4) ◽  
pp. 319-327 ◽  
Author(s):  
S Soundranayagam ◽  
T K Saha
Keyword(s):  
Close Agreement ◽  
Tip Clearance ◽  
Pump Efficiency ◽  
Centrifugal Pumps ◽  
Mixed Flow ◽  
Loss Distribution ◽  
Specific Speed ◽  
Flow Pump ◽  
Relative Flow

Measurements in a mixed flow pump of non-dimensional specific speed k = 1.89 [ NS = 100 r/min (metric)] are analysed to give loss distribution and local hydraulic efficiencies at different flowrates and values of tip clearance. Fairly close agreement is obtained between the relative flow angles leaving the blading as predicted by simple deviation and slip models and derived from the measurements. The head developed is broken up into two parts: that contributed by Coriolis action and that associated with blade circulation. It is suggested that lift coefficients based on blade circulation are of limited value in selecting blade profiles. The variation of pump efficiency with tip clearance is greater than that reported for centrifugal pumps.

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