An Experimental Study on Aerodynamic Performance of Turbine Nozzle Guide Vanes With Trailing-Edge Span-Wise Ejection

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
S. M. Aminossadati ◽  
D. J. Mee

The present experimental study is to examine the influence of trailing-edge coolant ejection with the span-wise inclination on the aerodynamic loss of turbine nozzle guide vanes. This study uses a cascade of five vanes located in the test section of a low-speed wind tunnel. The vanes have the profile of high-pressure nozzle guide vanes, and the central vane is equipped with the internal cooling and the trailing-edge coolant ejection. The coolant is ejected through trailing-edge slots that are inclined in the span-wise direction at angles varying from 0 deg to 45 deg in 15 deg increments. The results indicate an optimum ejection rate, at which the aerodynamic loss is minimum. There is a little variation in loss as the span-wise inclination is varied when the ratio of coolant to mainstream gas mass flow rate is less than 1.5%. For higher coolant flow rates, however, the loss increases with increases in the span-wise ejection angle.

Author(s):  
N.I. Troitskiy ◽  
V.D. Molyakov

The article discusses the results of experimental research of the impact of the law of profiling along the stage height on the characteristics of a turbine with an adjustable nozzle guide vanes. The results of the design study have been confirmed, taking into account meridional streamline bending. It is shown that in the stage profiled according to the law of constancy of the product of the radius of the flow path and the tangent of the blade angle the degree of reactivity in the root sections of the blades increases provided that the degree of reactivity at the middle diameter is the same as in a turbine with a constant blade angle, which leads to an increase in the turbine efficiency in modes with a reduced angle of arrangement of blades of the adjustable nozzle guide vanes and the degree of pressure reduction.


Author(s):  
Lei-Yong Jiang ◽  
Yinghua Han ◽  
Prakash Patnaik

To understand the physics of volcanic ash impact on gas turbine hot-components and develop much-needed tools for engine design and fleet management, the behaviors of volcanic ash in a gas turbine combustor and nozzle guide vanes (NGV) have been numerically investigated. High-fidelity numerical models are generated, and volcanic ash sample, physical, and thermal properties are identified. A simple critical particle viscosity—critical wall temperature model is proposed and implemented in all simulations to account for ash particles bouncing off or sticking on metal walls. The results indicate that due to the particle inertia and combustor geometry, the volcanic ash concentration in the NGV cooling passage generally increases with ash size and density, and is less sensitive to inlet velocity. It can reach three times as high as that at the air inlet for the engine conditions and ash properties investigated. More importantly, a large number of the ash particles entering the NGV cooling chamber are trapped in the cooling flow passage for all four turbine inlet temperature conditions. This may reveal another volcanic ash damage mechanism originated from engine cooling flow passage. Finally, some suggestions are recommended for further research and development in this challenging field. To the best of our knowledge, it is the first study on detailed ash behaviors inside practical gas turbine hot-components in the open literature.


2014 ◽  
Vol 23 (2) ◽  
pp. 138-144 ◽  
Author(s):  
Yixiong Liu ◽  
Ce Yang ◽  
Chaochen Ma ◽  
DaZhong Lao

Author(s):  
Koichi Yonezawa ◽  
Tomoki Kagayama ◽  
Masahiro Takayasu ◽  
Genki Nakai ◽  
Kazuyasu Sugiyama ◽  
...  

Deteriorations of nozzle guide vanes (NGVs) and rotor blades of a steam turbine through a long-time operation usually decrease a thermal efficiency and a power output of the turbine. In this study, influences of blade deformations due to erosion are discussed. Experiments were carried out in order to validate numerical simulations using a commercial software ANSYS-cfx. The numerical results showed acceptable agreements with experimental results. Variation of flow characteristics in the first stage of the intermediate pressure steam turbine is examined using numerical simulations. Geometries of the NGVs and the rotor blades are measured using a 3D scanner during an overhaul. The old NGVs and the rotor blades, which were used in operation, were eroded through the operation. The erosion of the NGVs leaded to increase of the throat area of the nozzle. The numerical results showed that rotor inlet velocity through the old NGVs became smaller and the flow angle of attack to the rotor blade leading edge became smaller. Consequently, the rotor power decreased significantly. Influences of the flow angle of at the rotor inlet were examined by parametric calculations and results showed that the angle of attack was an important parameter to determine the rotor performance. In addition, the influence of the deformation of the rotor blade was examined. The results showed that the degradation of the rotor performance decreased in accordance with the decrease of blade surface area.


Author(s):  
Arash Farahani ◽  
Peter Childs

Strip seals are commonly used to prevent or limit leakage flows between nozzle guide vanes (NGV) and other gas turbine engine components that are assembled from individual segments. Leakage flow across, for example, a nozzle guide vane platform, leads to increased demands on the gas turbine engine internal flow system and a rise in specific fuel consumption (SFC). Careful attention to the flow characteristics of strip seals is therefore necessary. The very tight tolerances associated with strip seals provides a particular challenge to their characterisation. This paper reports the validation of CFD modelling for the case of a strip seal under very carefully controlled conditions. In addition, experimental comparison of three types of strip seal design, straight, arcuate, and cloth, is presented. These seals are typical of those used by competing manufacturers of gas turbine engines. The results show that the straight seal provides the best flow sealing performance for the controlled configuration tested, although each design has its specific merits for a particular application.


2012 ◽  
Vol 445 ◽  
pp. 1047-1052
Author(s):  
Alaaeldin H. Mustafa

Failure analysis investigation was conducted on 70 MW set of 1st stage turbine nozzle guide vanes (NGVs) of heavy industrial gas turbine. The failure was investigated using the light optical microscope (LOM), X-ray diffraction analysis (XRD) and energy dispersive X-ray spectroscopy (EDS) in an environmental scanning electron microscope (ESEM). The results of the analysis indicate that the NGVs which were made of Co base superalloy FSX-414 had been operated above the recommended operating hours under different fuel types in addition to inadequate repair process in previous repair removal. The XRD analysis of the fractured areas sample shows presence ofwhich might indicate the prolonged operation at high temperature. Keywords: cobalt-base; nozzle guide vanes, gas turbine.


Author(s):  
Arash Farahani ◽  
Peter Childs

Sealing of components where there is no relative motion between the elements concerned remains a significant challenge in many gas turbine engine applications. Loss of sealing and cooling air from the internal air system through seals impacts on specific fuel consumption and can lead to undesirable flow interactions with resultant cost implications. For gas turbines, various strip seal types have been developed for use between Nozzle Guide Vanes in order to limit the flow of gas between the main stream annulus and the internal air system. Many different types of design have been proposed for overcoming strip seal problems such as misalignment of the grooves due to manufacturing and assembly constraints. In this paper various methods, with a particular focus on patents, for minimising the amount of leakage caused by such problems for strip seals between nozzle guide vanes are reviewed. By considering the advantages and disadvantages of each technique it is concluded that although apparently new strip seal designs for NGVs have improved performance, none of them can be considered to be ideal. This paper reviews the techniques and makes recommendations for future designs.


1992 ◽  
Vol 114 (4) ◽  
pp. 734-740 ◽  
Author(s):  
S. P. Harasgama ◽  
C. D. Burton

Heat transfer and aerodynamic measurements have been made on the endwalls of an annular cascade of turbine nozzle guide vanes in the presence of film cooling. The results indicate that high levels of cooling effectiveness can be achieved on the endwalls of turbine nozzle guide vanes (NGV). The NGV were operated at the correct engine nondimensional conditions of Reynolds number, Mach number, gas-to-wall temperature ratio, and gas-to-coolant density ratio. The results show that the secondary flow and horseshoe vortex act on the coolant, which is convected toward the suction side of the NG V endwall passage. Consequently the coolant does not quite reach the pressure side/casing trailing edge, leading to diminished cooling in this region. Increasing the blowing rate from 0.52 to 1.1 results in significant reductions in heat transfer to the endwall. Similar trends are evident when the coolant temperature is reduced. Measured heat transfer rates indicate that over most of the endwall region the film cooling reduces the Nusselt number by 50 to 75 percent.


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