Real-Time Combustion Phase Detection Using Central Normalized Difference Pressure in CRDI Diesel Engines

Author(s):  
Jongsuk Lim ◽  
Seungsuk Oh ◽  
Jeasung Chung ◽  
Myoungho Sunwoo

To develop eco-friendly diesel engines, accurate combustion phase control is important due to its significant effects on harmful emissions and fuel efficiency. In order to accurately control the combustion phase, the detection of the combustion phase should precede control system design. Currently, combustion phase detection is done by the location of 50% mass fraction burned (MFB50), because of its close correlation with emissions and fuel efficiency. However, this method is not easily implemented in real-time applications because the calculation of MFB50 requires a large amount of in-cylinder pressure data and an excessive computational load. For this reason, a combustion phase indicator with a simple algorithm is required for real-time combustion control. In this study, we propose a new combustion phase indicator, called the “Central normalized difference pressures (CNDP).” The CNDP indicates the center of the two crank angles where the normalized difference pressure between firing pressure and motoring pressure (NDP) reaches 90% of the maximum value before peak (NDPbp90), and 70% of the maximum value after peak (NDPap70). The NDPbp90 and NDPap70 are highly correlated with MFB50 and the correlation is enhanced as the center between the two points obtained. The CNDP is represented by a fixed quadratic polynomial with MFB50 that robust to changes in various engine operating conditions such as engine speed, main injection timing, injected fuel quantity, fuel-rail pressure, exhaust gas recirculation (EGR) rate and boost pressure. Furthermore, in performance evaluation, the CNDP requires remarkably fewer in-cylinder pressure data samples, calculation steps and less computation time compared to MFB50. These results show great potential for the CNDP to be a substitute for the MFB50 since the proposed combustion phase detection algorithm can be used effectively for real-time combustion phase detection and control.

2010 ◽  
Vol 54 (01) ◽  
pp. 68-77
Author(s):  
Yi Cui ◽  
Hongzhong Gu ◽  
Kangyao Deng ◽  
Shiyou Yang

In order to improve fuel efficiency and power density, the boost pressure of diesel engine is increasing continuously. The increase in boost level leads to some problems, such as lack of air under part load operating conditions, response delay during transient processes, and high mechanical and thermal load. In order to meet the high boost level demand, a new type of turbocharging system—mixed pulse converter (MIXPC) turbo-charging system for multicylinder diesel engines (from 4 to 20 cylinders) has been invented. A turbocharged diesel engine simulation model, based on one-dimensional finite volume method (FVM) and total variation diminishing (TVD) scheme, has been developed and used to design and analyze the MIXPC turbocharging system. The applications of MIXPC system in in-line 8- and 4-cylinder and V-type 16-cylinder medium-speed marine diesel engines have been studied by calculation and experiments. The results show that the invented MIXPC system has superior engine fuel efficiency and thermal load compared with original turbocharging systems.


2016 ◽  
Vol 2016 ◽  
pp. 1-14 ◽  
Author(s):  
Nicholas S. Savva ◽  
Dimitrios T. Hountalas

In the present study, a semiempirical, zero-dimensional multizone model, developed by the authors, is implemented on two automotive diesel engines, a heavy-duty truck engine and a light-duty passenger car engine with pilot fuel injection, for various operating conditions including variation of power/speed, EGR rate, fuel injection timing, fuel injection pressure, and boost pressure, to verify its capability for Nitric Oxide (NO) emission prediction. The model utilizes cylinder’s basic geometry and engine operating data and measured cylinder pressure to estimate the apparent combustion rate which is then discretized into burning zones according to the calculation step used. The requisite unburnt charge for the combustion in the zones is calculated using the zone equivalence ratio provided from a new empirical formula involving parameters derived from the processing of the measured cylinder pressure and typical engine operating parameters. For the calculation of NO formation, the extended Zeldovich mechanism is used. From this approach, the model is able to provide the evolution of NO formation inside each burned zone and, cumulatively, the cylinder’s NO formation history. As proven from the investigation conducted herein, the proposed model adequately predicts NO emissions and NO trends when the engine settings vary, with low computational cost. These encourage its use for engine control optimization regarding NOxabatement and real-time/model-based NOxcontrol applications.


Author(s):  
Seungwoo Hong ◽  
Inseok Park ◽  
Myoungho Sunwoo

This paper proposes a model-based gain scheduling strategy of a Skogestad internal model control (SIMC)-based boost pressure controller for passenger car diesel engines. This gain scheduling strategy is proposed with a new scheduling variable to handle the nonlinear variable geometric turbocharger (VGT) plant characteristics. The scheduling variable is derived from the pressure ratio between the exhaust and intake manifolds and the exhaust air-to-fuel ratio to estimate the static gain of the VGT plant, which varies widely with change in the engine operating conditions. The proposed static gain model was designed with the scheduling variable, engine speed, and fuel injection quantity. Compared to the steady-state experimental data, the static gain model showed an R-squared value of 0.91. The boost pressure controller had the proportional-integral (PI) structure to allow for online calibration, and the PI gains were determined using the SIMC method. The proposed static gain model for the VGT plant was integrated into the SIMC control structure to obtain the appropriate control gains under wide engine operating area. The proposed control algorithm was compared with a fixed gain boost pressure controller through various step tests of the desired boost pressure. The fixed gain controller showed a large overshoot of 64% when the exhaust gas recirculation (EGR) operating condition was changed. In contrast, the proposed gain scheduled boost pressure controller reduced the overshoot to 12%. The model-based gain scheduling strategy successfully adjusted the control gains to achieve consistent control performance under various engine operating conditions.


Author(s):  
C A Finol ◽  
K Robinson

Existing methods for predicting heat fluxes and temperatures in internal combustion engines, which take the form of correlations to estimate the heat transfer coefficient on the gas-side of the combustion chamber, are based on methodology developed over the past 50 years, often updated in view of more recent experimental data. The application of these methods to modern diesels engines is questionable because key technologies found in current engines did not exist or were not widely used when those methods were developed. Examples of such technologies include: high-pressure common rail and variable fuel injection strategies including retarded injection for nitrogen oxides emission control; exhaust gas re-circulation; high levels of intake boost pressure provided by a single- or double-stage turbocharger and inter-cooling; multiple valves per cylinder and lower swirl; and advanced engine management systems. This suggests a need for improved predicting tools of thermal conditions, specifically temperature and heat flux profiles in the engine block and cylinder head. In this paper a modified correlation to predict the gas-side heat transfer coefficient in diesel engines is presented. The equation proposed is a simple relationship between Nu and Re calibrated to predict the instantaneous spatially averaged heat transfer coefficient at several operating conditions using air as gas in the model. It was derived from the analysis of experimental data obtained in a modern diesel engine and is supported by a research methodology comprising the application of thermodynamic principles and fundamental equations of heat transfer. The results showed that the new correlation adequately predicted the instantaneous coefficient throughout the operating cycle of a high-speed diesel engine. It also estimated the corresponding cycle-averaged heat transfer coefficient within 10 per cent of the experimental value for the operating conditions considered in the analysis.


2020 ◽  
pp. 146808741989616 ◽  
Author(s):  
Qiyan Zhou ◽  
Tommaso Lucchini ◽  
Gianluca D’Errico ◽  
Gilles Hardy ◽  
Xingcai Lu

Fast and high-fidelity combustion models including detailed kinetics and turbulence chemistry interaction are necessary to support design and development of heavy-duty diesel engines. In this work, the authors intend to present and validate tabulated flamelet progress variable model based on tabulation of laminar diffusion flamelets for different scalar dissipation rate, whose predictability highly depends on the description of fuel–air mixing process in which engine mesh layout plays an important role. To this end, two grids were compared and assessed: in both grids, cells were aligned on the spray direction with such region being enlarged in the second one, where the near-nozzle and near-wall mesh resolution were also improved, which is expected to better account for both spray dynamics and flame–wall interaction dominating the combustion process in diesel engines. Flame structure, in-cylinder pressure, apparent heat release rate, and emissions for different relevant operating points were compared and analyzed to identify the most suitable mesh. Afterwards, simulations were carried out in a heavy-duty engine considering 20 operating points, allowing to comprehensively verify the validity of tabulated flamelet progress variable model. The results demonstrated that the proposed approach was capable to accurately predict in-cylinder pressure evolution and NO x formation across a wide engine map.


Author(s):  
Ahmed Al-Durra ◽  
Marcello Canova ◽  
Stephen Yurkovich

Cylinder pressure is one of the most important parameters characterizing the combustion process in an internal combustion engine. The recent developments in engine control technologies suggest the use of cylinder pressure as a feedback signal for closed-loop combustion control. However, the sensors measuring in-cylinder pressure are typically subject to noise and offset issues, requiring signal processing methods to be applied to obtain a sufficiently accurate pressure trace. The signal conditioning implies a considerable computational burden, which ultimately limits the use of cylinder pressure sensing to laboratory testing, where the signal can be processed off-line. In order to enable closed-loop combustion control through cylinder pressure feedback, a real-time algorithm that extracts the pressure signal from the in-cylinder sensor is proposed in this study. The algorithm is based on a crank-angle based engine combustion of that predicts the in-cylinder pressure from the definition of a burn rate function. The model is then adapted to model-based estimation by applying an extended Kalman filter in conjunction with a recursive least-squares estimation scheme. The estimator is tested on a high-fidelity diesel engine simulator as well as on experimental data obtained at various operating conditions. The results obtained show the effectiveness of the estimator in reconstructing the cylinder pressure on a crank-angle basis and in rejecting measurement noise and modeling errors. Furthermore, a comparative study with a conventional signal processing method shows the advantage of using the derived estimator, especially in the presence of high signal noise (as frequently happens with low-cost sensors).


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