Coal Ash Deposition on Nozzle Guide Vanes—Part II: Computational Modeling

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
B. Barker ◽  
B. Casaday ◽  
P. Shankara ◽  
A. Ameri ◽  
J. P. Bons
Keyword(s):  
Numerical Models ◽  
Particle Temperature ◽  
Coal Ash ◽  
Velocity Model ◽  
Viscosity Model ◽  
Ash Deposition ◽  
Transient Effects ◽  
Nozzle Guide ◽  
Critical Viscosity ◽  
Nozzle Guide Vanes

Coal ash deposition was numerically modeled on a GE-E3 high pressure turbine vane passage. A model was developed, in conjunction with FLUENT™ software, to track individual particles through the turbine passage. Two sticking models were used to predict the rates of deposition which were subsequently compared to experimental trends. The strengths and limitations of the two sticking models, the critical viscosity model and the critical velocity model, are discussed. The former model ties deposition exclusively to particle temperature while the latter considers both the particle temperature and velocity. Both incorporate some level of empiricism, though the critical viscosity model has the potential to be more readily adaptable to different ash compositions. Experimental results show that both numerical models are reasonably accurate in predicting the initial stages of deposition. Beyond the initial stage of deposition, for which transient effects must be accounted.

Coal Ash Deposition on Nozzle Guide Vanes: Part II—Computational Modeling

2011 ◽  
Author(s):  
B. Barker ◽  
B. Casaday ◽  
P. Shankara ◽  
A. Ameri ◽  
J. P. Bons
Keyword(s):  
Numerical Models ◽  
Particle Temperature ◽  
Coal Ash ◽  
Velocity Model ◽  
Viscosity Model ◽  
Ash Deposition ◽  
Transient Effects ◽  
Nozzle Guide ◽  
Critical Viscosity ◽  
Nozzle Guide Vanes

Coal ash deposition was numerically modeled on a GE-E3 high pressure turbine vane passage. A model was developed, in conjunction with Fluent™ software, to track individual particles through the turbine passage. Two sticking models were used to predict the rates of deposition which were subsequently compared to experimental trends. The strengths and limitations of the two sticking models, the critical viscosity model and the critical velocity model, are discussed. The former model ties deposition exclusively to particle temperature while the latter considers both the particle temperature and velocity. Both incorporate some level of empiricism, though the critical viscosity model has the potential to be more readily adaptable to different ash compositions. Experimental results show that both numerical models are reasonably accurate in predicting the initial stages of deposition. Beyond the initial stage of deposition, transient effects must be accounted for.

Characteristics of Volcanic Ash in a Gas Turbine Combustor and Nozzle Guide Vanes

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Lei-Yong Jiang ◽  
Yinghua Han ◽  
Prakash Patnaik
Keyword(s):  
Gas Turbine ◽  
Volcanic Ash ◽  
Inlet Temperature ◽  
Gas Turbine Combustor ◽  
Flow Passage ◽  
Guide Vanes ◽  
Cooling Flow ◽  
Cooling Passage ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

To understand the physics of volcanic ash impact on gas turbine hot-components and develop much-needed tools for engine design and fleet management, the behaviors of volcanic ash in a gas turbine combustor and nozzle guide vanes (NGV) have been numerically investigated. High-fidelity numerical models are generated, and volcanic ash sample, physical, and thermal properties are identified. A simple critical particle viscosity—critical wall temperature model is proposed and implemented in all simulations to account for ash particles bouncing off or sticking on metal walls. The results indicate that due to the particle inertia and combustor geometry, the volcanic ash concentration in the NGV cooling passage generally increases with ash size and density, and is less sensitive to inlet velocity. It can reach three times as high as that at the air inlet for the engine conditions and ash properties investigated. More importantly, a large number of the ash particles entering the NGV cooling chamber are trapped in the cooling flow passage for all four turbine inlet temperature conditions. This may reveal another volcanic ash damage mechanism originated from engine cooling flow passage. Finally, some suggestions are recommended for further research and development in this challenging field. To the best of our knowledge, it is the first study on detailed ash behaviors inside practical gas turbine hot-components in the open literature.

Forced responses on a radial turbine with nozzle guide vanes

2014 ◽  
Vol 23 (2) ◽  
pp. 138-144 ◽  
Author(s):  
Yixiong Liu ◽  
Ce Yang ◽  
Chaochen Ma ◽  
DaZhong Lao
Keyword(s):  
Guide Vanes ◽  
Radial Turbine ◽  
Nozzle Guide ◽  
Forced Responses ◽  
Nozzle Guide Vanes

Degradation of Aerodynamic Performance of an Intermediate-Pressure Steam Turbine Due to Erosion of Nozzle Guide Vanes and Rotor Blades

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Koichi Yonezawa ◽  
Tomoki Kagayama ◽  
Masahiro Takayasu ◽  
Genki Nakai ◽  
Kazuyasu Sugiyama ◽  
...  
Keyword(s):  
Numerical Simulations ◽  
Steam Turbine ◽  
Rotor Blade ◽  
Rotor Blades ◽  
Flow Angle ◽  
Guide Vanes ◽  
Intermediate Pressure ◽  
Pressure Steam ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

Deteriorations of nozzle guide vanes (NGVs) and rotor blades of a steam turbine through a long-time operation usually decrease a thermal efficiency and a power output of the turbine. In this study, influences of blade deformations due to erosion are discussed. Experiments were carried out in order to validate numerical simulations using a commercial software ANSYS-cfx. The numerical results showed acceptable agreements with experimental results. Variation of flow characteristics in the first stage of the intermediate pressure steam turbine is examined using numerical simulations. Geometries of the NGVs and the rotor blades are measured using a 3D scanner during an overhaul. The old NGVs and the rotor blades, which were used in operation, were eroded through the operation. The erosion of the NGVs leaded to increase of the throat area of the nozzle. The numerical results showed that rotor inlet velocity through the old NGVs became smaller and the flow angle of attack to the rotor blade leading edge became smaller. Consequently, the rotor power decreased significantly. Influences of the flow angle of at the rotor inlet were examined by parametric calculations and results showed that the angle of attack was an important parameter to determine the rotor performance. In addition, the influence of the deformation of the rotor blade was examined. The results showed that the degradation of the rotor performance decreased in accordance with the decrease of blade surface area.

Laboratory Infra-Red Thermal Assessment of Laser-Sintered High-Pressure Nozzle Guide Vanes to De-Risk Engine Design Programmes

2016 ◽  
Author(s):  
Benjamin Kirollos ◽  
Thomas Povey
Keyword(s):  
Thermal Performance ◽  
Cooling System ◽  
Experimental Tests ◽  
University Of Oxford ◽  
Engine Design ◽  
Infra Red ◽  
Nozzle Guide ◽  
Processing Techniques ◽  
The University ◽  
Nozzle Guide Vanes

The continuing maturation of metal laser-sintering technology (DMLS) presents the opportunity to de-risk the engine design process by experimentally down-selecting HPNGV cooling designs using laboratory tests of laser-sintered — instead of cast — parts to assess thermal performance. Such tests could be seen as supplementary to thermal-paint-test engines, which are used during certification to validate cooling system designs. In this paper, we compare conventionally cast and laser-sintered titanium alloy parts in back-to-back experimental tests at engine-representative conditions over a range of coolant mass flow rates. Tests were performed in the University of Oxford Annular Sector Heat Transfer Facility. The thermal performance of the cast and laser-sintered parts — measured using new infra-red processing techniques — is shown to be very similar, demonstrating the utility of laser-sintered parts for preliminary engine thermal assessments. We conclude that the methods reported in this paper are sufficiently mature to make assessments which could influence engine development programmes.

Improving the Performance of a Turbine With Low Aspect Ratio Stators by Aft-Loading

2004 ◽  
Vol 128 (3) ◽  
pp. 492-499 ◽  
Author(s):  
Graham Pullan ◽  
John Denton ◽  
Eric Curtis
Keyword(s):  
Aspect Ratio ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Loss Reduction ◽  
Low Aspect Ratio ◽  
Surface Pressure Distribution ◽  
Loaded Surface ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Stage Efficiency

Experimental data and numerical simulations are presented from a research turbine with low aspect ratio nozzle guide vanes (NGVs). The combined effects of mechanical and aerodynamic constraints on the NGV create very strong secondary flows. This paper describes three designs of NGV that have been tested in the turbine, using the same rotor row in each case. NGV 2 used three-dimensional design techniques in an attempt to improve the performance of the datum NGV 1 blade, but succeeded only in creating an intense vortex shed from the trailing edge (as previously reported) and lowering the measured stage efficiency by 1.1% points. NGV 3 was produced to avoid the “shed vortex” while adopting a highly aft-loaded surface pressure distribution to reduce the influence of the secondary flows. The stage with NGV 3 had an efficiency 0.5% points greater than that with NGV 1. Detailed comparisons between experiment and computations, including predicted entropy generation rates, are used to highlight the areas where the loss reduction has occurred and hence to quantify the effects of employing highly aft-loaded NGVs.

Flow Field Simulations of a Gas Turbine Combustor

2002 ◽  
Vol 124 (3) ◽  
pp. 508-516 ◽  
Author(s):  
M. D. Barringer ◽  
O. T. Richard ◽  
J. P. Walter ◽  
S. M. Stitzel ◽  
K. A. Thole
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Large Scale ◽  
Guide Vane ◽  
Wall Region ◽  
Turbine Engine ◽  
Tunnel Section ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Combustor Liner

The flow field exiting the combustor in a gas turbine engine is quite complex considering the presence of large dilution jets and complicated cooling schemes for the combustor liner. For the most part, however, there has been a disconnect between the combustor and turbine when simulating the flow field that enters the nozzle guide vanes. To determine the effects of a representative combustor flow field on the nozzle guide vane, a large-scale wind tunnel section has been developed to simulate the flow conditions of a prototypical combustor. This paper presents experimental results of a combustor simulation with no downstream turbine section as a baseline for comparison to the case with a turbine vane. Results indicate that the dilution jets generate turbulence levels of 15–18% at the exit of the combustor with a length scale that closely matches that of the dilution hole diameter. The total pressure exiting the combustor in the near-wall region neither resembles a turbulent boundary layer nor is it completely uniform putting both of these commonly made assumptions into question.

Coal Ash Deposition in Boilers

1986 ◽  
pp. 288-302 ◽  
Author(s):  
R. W. Borio ◽  
A. A. Levasseur
Keyword(s):  
Coal Ash ◽  
Ash Deposition

Experimental Analysis of an Ultra Compact Combustor Powered Turbine Engine

2019 ◽  
Author(s):  
Brian T. Bohan ◽  
Marc D. Polanka
Keyword(s):  
Engine Performance ◽  
Combustion Products ◽  
Combustion Efficiency ◽  
Small Scale ◽  
Engine Operation ◽  
Turbine Engine ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Length Reduction ◽  
Outside Diameter

Abstract The innovative Ultra Compact Combustor (UCC) is an alternative to traditional turbine engine combustors and has been shown to reduce the combustor volume and offer potential improvements in combustion efficiency. Prior UCC configurations featured a circumferential combustion cavity positioned around the outside diameter (OD) of the engine. This configuration would be difficult to implement in a vehicle with a small, fixed diameter and had difficulty migrating the hot combustion products at the OD radially inward across an axial core flow to present a uniform temperature distribution to the first turbine stage. The present study experimentally tested a new UCC configuration that featured a circumferential cavity that exhausted axially into a dilution zone positioned just upstream of the nozzle guide vanes. The combustor was sized as a replacement burner for the JetCat P90 RXi small-scale turbine engine and fit inside the engine casing. This combustor configuration achieved a 33% length reduction compared to the stock JetCat combustor and achieved comparable engine performance across a limited operating range. Self-sustaining engine operation was achieved with a rotating compressor and turbine making this study the first to achieve operation of a UCC powered turbine engine.

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