Aerodynamics of a Low-Pressure Turbine Airfoil at Low Reynolds Numbers—Part II: Blade-Wake Interaction

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Ali Mahallati ◽  
Steen A. Sjolander
Keyword(s):  
Boundary Layer ◽  
Turbulence Intensity ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Surface Boundary ◽  
Freestream Turbulence ◽  
Transition Flow ◽  
Suction Surface ◽  
Profile Losses ◽  
Wake Passing

Part II of this two-part paper presents the aerodynamic behavior of a low-pressure high-lift turbine airfoil, PakB, under the influence of incoming wakes. The periodic unsteady effects of wakes from a single upstream blade-row were measured in a low-speed linear cascade facility at Reynolds numbers of 25,000, 50,000 and 100,000 and at two freestream turbulence intensity levels of 0.4% and 4%. In addition, eight reduced frequencies between 0.53 and 3.2, at three flow coefficients of 0.5, 0.7 and 1.0 were examined. The complex wake-induced transition, flow separation and reattachment on the suction surface boundary layer were determined from an array of closely-spaced surface hot-film sensors. The wake-induced transition caused the separated boundary layer to reattach to the suction surface at all conditions examined. The time-varying profile losses, measured downstream of the cascade, increased with decreasing Reynolds number. The influence of increased freestream turbulence intensity was only evident in between wake-passing events at low reduced frequencies. At higher values of reduced frequency, the losses increased slightly and, for the cases examined here, losses were slightly larger at lower flow coefficients. An optimum wake-passing frequency was observed at which the profile losses were a minimum.

Aerodynamics of a Low-Pressure Turbine Airfoil at Low-Reynolds Numbers: Part 2 — Blade-Wake Interaction

2007 ◽  
Author(s):  
Ali Mahallati ◽  
Steen A. Sjolander
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Turbulence Intensity ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Surface Boundary ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
Profile Losses ◽  
Wake Passing

The relative motion of rotor and stator blade rows causes periodically unsteady flows that influence the performance of airfoils through their effects on the boundary layer development. Part 1 of this two-part paper described the influence of Reynolds number, freestream turbulence intensity and turbulence length scales on a low-pressure (LP) high-lift turbine airfoil, PakB, under steady inlet flow conditions. The aerodynamic behaviour of the same airfoil under the influence of incoming wakes is presented in Part 2. The unsteady effects of wakes from a single upstream blade-row were measured in a low-speed linear cascade facility at Reynolds numbers of 25000, 50000 and 100000 and at two freestream turbulence intensity levels of 0.4% and 4%. In addition, eight reduced frequencies between 0.53 and 3.2, at three flow coefficients of 0.5, 0.7 and 1.0 were examined. The complex wake-induced transition, flow separation and reattachment on the suction surface boundary layer was determined from an array of closely-spaced surface hot-film sensors. The wake-induced transition caused the separated boundary layer to reattach to the suction surface at all conditions examined. The time-varying profile losses were measured downstream of the trailing edge. Profile losses increase with decreasing Reynolds number and the influence of increased freestream turbulence intensity is only evident in between wake-passing events at low reduced frequencies. At higher values of reduced frequency, the losses increase slightly and for the cases examined here, losses were slightly larger at lower flow coefficients than the higher flow coefficients. An optimum wake-passing frequency was observed at which the profile losses were a minimum.

An Experimental Investigation of the Effect of Freestream Turbulence on the Wake of a Separated Low-Pressure Turbine Blade at Low Reynolds Numbers

1999 ◽  
Vol 122 (2) ◽  
pp. 431-433 ◽  
Author(s):  
C. G. Murawski ◽  
K. Vafai
Keyword(s):  
Reynolds Number ◽  
Turbine Blade ◽  
Turbulence Intensity ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
Low Reynolds Numbers ◽  
Low Pressure Turbine ◽  
Flow Reynolds Number

An experimental study was conducted in a two-dimensional linear cascade, focusing on the suction surface of a low pressure turbine blade. Flow Reynolds numbers, based on exit velocity and suction length, have been varied from 50,000 to 300,000. The freestream turbulence intensity was varied from 1.1 to 8.1 percent. Separation was observed at all test Reynolds numbers. Increasing the flow Reynolds number, without changing freestream turbulence, resulted in a rearward movement of the onset of separation and shrinkage of the separation zone. Increasing the freestream turbulence intensity, without changing Reynolds number, resulted in shrinkage of the separation region on the suction surface. The influences on the blade’s wake from altering freestream turbulence and Reynolds number are also documented. It is shown that width of the wake and velocity defect rise with a decrease in either turbulence level or chord Reynolds number. [S0098-2202(00)00202-9]

Loss reduction on ultra high lift low-pressure turbine blades using selective roughness and wake unsteadiness

2007 ◽  
Vol 111 (1118) ◽  
pp. 257-266 ◽  
Author(s):  
R. J. Howell ◽  
K. M. Roman
Keyword(s):  
Boundary Layer ◽  
Steady Flow ◽  
Separation Bubble ◽  
Turbine Blades ◽  
Low Pressure ◽  
Surface Boundary ◽  
Suction Surface ◽  
High Lift ◽  
Profile Losses ◽  
Lp Turbine

This paper describes how it is possible to reduce the profile losses on ultra high lift low pressure (LP) turbine blade profiles with the application of selected surface roughness and wake unsteadiness. Over the past several years, an understanding of wake interactions with the suction surface boundary layer on LP turbines has allowed the design of blades with ever increasing levels of lift. Under steady flow conditions, ultra high lift profiles would have large (and possibly open) separation bubbles present on the suction side which result from the very high diffusion levels. The separation bubble losses produced by it are reduced when unsteady wake flows are present. However, LP turbine blades have now reached a level of loading and diffusion where profile losses can no longer be controlled by wake unsteadiness alone. The ultra high lift profiles investigated here were created by attaching a flap to the trailing edge of another blade in a linear cascade — the so called flap-test technique. The experimental set-up used in this investigation allows for the simulation of upstream wakes by using a moving bar system. Hotwire and hotfilm measurements were used to obtain information about the boundary-layer state on the suction surface of the blade as it evolved in time. Measurements were taken at a Reynolds numbers ranging between 100,000 and 210,000. Two types of ultra high lift profile were investigated; ultra high lift and extended ultra high lift, where the latter has 25% greater back surface diffusion as well as a 12% increase in lift compared to the former. Results revealed that distributed roughness reduced the size of the separation bubble with steady flow. When wakes were present, the distributed roughness amplified disturbances in the boundary layer allowing for more rapid wake induced transition to take place, which tended to eliminate the separation bubble under the wake. The extended ultra high lift profile generated only slightly higher losses than the original ultra high lift profile, but more importantly it generated 12% greater lift.

Effect of Unsteady Wakes on Boundary Layer Separation on a Very High Lift Low Pressure Turbine Airfoil

2010 ◽  
Author(s):  
Ralph J. Volino
Keyword(s):  
Boundary Layer ◽  
Boundary Layer Separation ◽  
Low Pressure ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
High Lift ◽  
Layer Separation ◽  
Low Pressure Turbine ◽  
Wake Passing ◽  
Very High

Boundary layer separation has been studied on a very high lift, low-pressure turbine airfoil in the presence of unsteady wakes. Experiments were done under low (0.6%) and high (4%) freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Wakes were produced from moving rods upstream of the cascade. Flow coefficients were varied from 0.35 to 1.4 and wake spacing was varied from 1 to 2 blade spacings, resulting in dimensionless wake passing frequencies F = fLj-te/Uave (f is the frequency, Lj-te is the length of the adverse pressure gradient region on the suction surface of the airfoils, and Uave is the average freestream velocity) ranging from 0.14 to 0.56. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Instantaneous velocity profile measurements were acquired in the suction surface boundary layer and downstream of the cascade. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) of 25,000 and 50,000. In cases without wakes, the boundary layer separated and did not reattach. With wakes, separation was largely suppressed, particularly if the wake passing frequency was sufficiently high. At lower frequencies the boundary layer separated between wakes. Background freestream turbulence had some effect on separation, but its role was secondary to the wake effect.

Experimental Study of the Unsteady Aerodynamics in a Linear Cascade With Low Reynolds Number Low Pressure Turbine Blades

1997 ◽  
Author(s):  
Christopher G. Murawski ◽  
Rolf Sondergaard ◽  
Richard B. Rivir ◽  
Kambiz Vafai ◽  
Terrence W. Simon ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Turbulence Intensity ◽  
Turbine Blades ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
Linear Cascade ◽  
Low Pressure Turbine ◽  
Flow Reynolds Number

Low pressure turbines in aircraft experience large changes in flow Reynolds number as the gas turbine engine operates from takeoff to high altitude cruise. Low pressure turbine blades are also subject to regions of strong acceleration and diffusion. These changes in Reynolds number, strong acceleration, as well as elevated levels of turbulence can result in unsteady separation and transition zones on the surface of the blade. An experimental study was conducted in a two-dimensional linear cascade, focusing on the suction surface of a low pressure turbine blade. The intent was to assess the effects of changes in Reynolds number, and freestream turbulence intensity. Flow Reynolds numbers, based on exit velocity and suction surface length, have been varied from 50,000 to 300,000. The freestream turbulence intensity was varied from 1.1 to 8.1 percent. Separation was observed at all test Reynolds numbers. Increasing the flow Reynolds number, without changing freestream turbulence, resulted in a slightly rearward movement of the onset of separation and shrinkage of the separation zone. Increasing the freestream turbulence intensity, without changing Reynolds number resulted in a shrinkage of the separation region on the suction surface. Increasing both flow Reynolds numbers and freestream turbulence intensity compounded these effects such that at a Reynolds number of 300,000 and a freestream turbulence intensity of 8.1%, the separation zone was almost nonexistent. The influences on the blade’s wake from altering freestream turbulence and Reynolds number are also documented. The width of the wake and velocity defect rise with a decrease in either turbulence level or chord Reynolds number. Numerical simulations were performed in support of experimental results. The numerical results compare well qualitatively with the low freestream turbulence experimental cases.

Effect of Unsteady Wakes on Boundary Layer Separation on a Very High Lift Low Pressure Turbine Airfoil

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Ralph J. Volino
Keyword(s):  
Boundary Layer ◽  
Boundary Layer Separation ◽  
Low Pressure ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
High Lift ◽  
Layer Separation ◽  
Low Pressure Turbine ◽  
Wake Passing ◽  
Very High

Boundary layer separation has been studied on a very high lift, low pressure turbine airfoil in the presence of unsteady wakes. Experiments were done under low (0.6%) and high (4%) freestream turbulence conditions on a linear cascade in a low speed wind tunnel. Wakes were produced from moving rods upstream of the cascade. Flow coefficients were varied from 0.35 to 1.4 and wake spacing was varied from one to two blade spacings, resulting in dimensionless wake passing frequencies F=fLj-te/Uave (f is the frequency, Lj-te is the length of the adverse pressure gradient region on the suction surface of the airfoils, and Uave is the average freestream velocity) ranging from 0.14 to 0.56. Pressure surveys on the airfoil surface and downstream total pressure loss surveys were documented. Instantaneous velocity profile measurements were acquired in the suction surface boundary layer and downstream of the cascade. Cases were considered at Reynolds numbers (based on the suction surface length and the nominal exit velocity from the cascade) of 25,000 and 50,000. In cases without wakes, the boundary layer separated and did not reattach. With wakes, separation was largely suppressed, particularly if the wake passing frequency was sufficiently high. At lower frequencies the boundary layer separated between wakes. Background freestream turbulence had some effect on separation, but its role was secondary to the wake effect.

Reducing Low-Pressure Turbine Stage Blade Count Using Vortex Generator Jet Separation Control

2002 ◽  
Author(s):  
Rolf Sondergaard ◽  
Jeffrey P. Bons ◽  
Matthew Sucher ◽  
Richard B. Rivir
Keyword(s):  
Boundary Layer ◽  
Vortex Generator ◽  
Separation Control ◽  
Surface Boundary ◽  
Freestream Turbulence ◽  
Skew Angle ◽  
Suction Surface ◽  
Simple Boundary ◽  
Design Value ◽  
Vortex Generator Jets

An experimental investigation has been conducted into the feasibility of increasing blade spacing (pitch) at constant chord in a linear turbine cascade. Vortex generator jets (VGJs) located on the suction surface of each blade in the cascade are employed to maintain attached boundary layers despite the increasing tendency to separate due to the increased uncovered turning. Tests were performed at low Mach numbers and at blade Reynolds numbers between 25,000 and 75,000 (based on axial chord and inlet velocity). The vortex generator jets (30 degree injection angle and 90 degree skew angle) were operated with steady flow with momentum blowing ratios between zero and five, and from two spanwise rows of holes located at 45% and 63% axial chord. In the absence of control, pitch-averaged wake losses increase up to 600% as the blade pitch is increased from its design value to twice the design value. With the application of VGJs, these losses were driven down to or below the losses at the design pitch. The effectiveness of VGJs was found to increase modestly with increasing Reynolds number up to the highest value tested, Re = 75,000. The fluid phenomenon responsible for this remarkable range of effectiveness is clearly more than a simple boundary layer transition effect, as boundary layer trips installed on the same blades without VGJ blowing had no beneficial effect on blade losses. Also, tests conducted at elevated levels of freestream turbulence (4% at the cascade inlet) where the suction surface boundary layer is generally turbulent, showed wake loss reduction comparable to tests conducted at the nominal 1% freestream turbulence. For all configurations, blowing from the upstream row had the greatest wake influence. These findings open the possibility that future LPT designs could take advantage of active separation control using integrated VGJs to reduce the turbine part count and stage weight without significant increase in pressure losses.

Effects of Freestream Turbulence on the Losses of a Highly-Loaded Compressor Stator Blade

2003 ◽  
Author(s):  
J. W. Douglas ◽  
S.-M. Li ◽  
B. Song ◽  
W. F. Ng ◽  
Toyotaka Sonoda ◽  
...  
Keyword(s):  
Turbulence Intensity ◽  
Flow Separation ◽  
Reynolds Numbers ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
Flow Losses ◽  
Oil Flow ◽  
Oil Flow Visualization ◽  
Inlet Conditions ◽  
High Reynolds

Very little published literature documents the effects of different freestream turbulence intensities on compressor flows at realistically high Reynolds numbers. This paper presents a study of these effects on a transonic, linear, compressor stator cascade. The cascade consisted of high turning stator airfoils that had the camber of 55 degrees. The effects of freestream turbulence intensities of approximately 0.1% (baseline) and 1.6% were examined. Inlet Mach numbers to the cascade were tested from 0.55 to 0.89. Reynolds numbers, based on the inlet conditions and blade chord, varied between 1.0–2.0×106. Inlet flow angles to the cascade ranged from a choking to a stall condition. For the baseline cases, at most positive incidence angles to the cascade, surface oil flow visualization and Schlieren pictures showed a significant flow separation on the suction surface of the blade. Under these conditions, the increase in freestream turbulence from 0.1% to 1.6% significantly reduced the flow losses of the cascade (by as much as 57% in some cases). In other test conditions where no evidence depicted flow separation on the blade, there were no measurable effects on the losses due to the increase in freestream turbulence intensity. In addition, the increase of freestream turbulence intensity also improved the effective operating range of the cascade significantly (e.g., by 46% or higher).

Predicting the Profile Loss of High-Lift Low Pressure Turbines

2011 ◽  
Vol 134 (2) ◽  
Author(s):  
John D. Coull ◽  
Howard P. Hodson
Keyword(s):  
Boundary Layer ◽  
Velocity Distribution ◽  
Low Pressure ◽  
Design Tool ◽  
Surface Boundary ◽  
Preliminary Design ◽  
Suction Surface ◽  
Surface Boundary Layer ◽  
Blade Loading ◽  
Profile Loss

The overall efficiency of low pressure turbines is largely determined by the two-dimensional profile loss, which is dominated by the contribution of the suction surface boundary layer. This boundary layer typically features a laminar separation bubble and is subjected to an inherently unsteady disturbance environment. The complexity of the flow behavior makes it difficult to numerically predict the profile loss. To address this problem, an empirical method is proposed for predicting the boundary layer integral parameters at the suction surface trailing edge, allowing the profile loss to be estimated. Extensive measurements have been conducted on a flat plate simulation of the suction surface boundary layer. The disturbance environment of real machines was modeled using a moving bar wake generator and a turbulence grid. From this data set, empirically based methods have been formulated using physical principles for the prediction of the momentum thickness and shape factor at the suction surface trailing edge. The predictions of these methods may be used to estimate the profile loss of a given cascade, which achieves reasonable agreement with the available data. By parameterizing the shape of the suction surface velocity distribution, the method is recast as a preliminary design tool. Powerfully, this may be used to guide the selection of the key design parameters (such as the blade loading and velocity distribution shape) and enables a reasonable estimation of the unsteady profile loss to be made at a very early stage of design. To illustrate the capabilities of the preliminary design tool, different styles of velocity distribution are evaluated for fixed blade loading and flow angles. The predictions suggest that relatively “flat-top” designs will have the lowest profile loss but good performance can also be achieved with front-loaded “peaky” distributions. The latter designs are more likely to have acceptable incidence tolerance.

CFD Simulations of Unsteady Wakes on a Highly Loaded Low Pressure Turbine Airfoil (L1A)

2012 ◽  
Author(s):  
Mounir B. Ibrahim ◽  
Samuel Vinci ◽  
Olga Kartuzova ◽  
Ralph J. Volino
Keyword(s):  
Computational Study ◽  
Separation Bubble ◽  
Low Pressure ◽  
Flow Coefficient ◽  
Freestream Turbulence ◽  
Suction Surface ◽  
Cfd Simulations ◽  
Ansys Fluent ◽  
Low Pressure Turbine ◽  
Wake Passing

A study of a very high lift, low-pressure turbine airfoil in the presence of unsteady wakes was performed computationally and compared against experimental results. The experiments were conducted in a low speed wind tunnel under high (4.9%) and then low (0.6%) freestream turbulence intensity conditions with a flow coefficient (ζ) of 0.7. The experiments were done on a linear cascade with wakes that were produced from moving rods upstream of the cascade with the rod to blade spacing varied from 1 to 1.6 to 2. In the present study two different Reynolds numbers (25,000 and 50,000, based on the suction surface length and the nominal exit velocity from the cascade) were considered. The experimental and computational data have shown that in cases without wakes, the boundary layer separated and did not reattach. The CFD was performed with Large Eddy Simulation (LES) and Unsteady Reynolds-Averaged Navier-Stokes (URANS), Transition-SST, utilizing the finite-volume code ANSYS FLUENT under the same freestream turbulence and Reynolds number conditions as the experiment but only at a rod to blade spacing of 1. With wakes, separation was largely suppressed, particularly if the wake passing frequency was sufficiently high. Similar effect was predicted by 3D CFD simulations. Computational results for the pressure coefficients and velocity profiles were in a reasonable agreement with experimental ones for all cases examined. The 2D CFD efforts failed to capture the three dimensionality effects of the wake and thus were less consistent with the experimental data. As a further computational study, cases were run to simulate higher wake passing frequencies which were not run experimentally. The results of these computational cases showed that an initial 25% increase from the experimental dimensionless wake passing frequency of F = 0.45 greatly reduced the size of the separation bubble, nearly completely suppressing it, however an additional 33% increase on top of this did not prove to have much of an effect.

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