Heat Transfer and Friction Augmentation in High Aspect Ratio, Ribbed Channels With Dissimilar Inlet Conditions

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Carson D. Slabaugh ◽  
Lucky V. Tran ◽  
J. S. Kapat ◽  
Bobby A. Warren

This work is an investigation of the heat transfer and pressure-loss characteristics in a rectangular channel with ribs oriented perpendicular to the flow. The novelty of this study lies in the immoderate parameters of the channel geometry and transport enhancing features. Specifically, the aspect ratio (AR) of the rectangular channel is considerably high, varying from 15 to 30 for the cases reported. Also varied is the rib-pitch to rib-height (p/e), studied at two values, 18.8 and 37.3. Rib-pitch to rib-width (p/w) is held to a value of two for all configurations. Channel Reynolds number is varied between approximately 3000 and 27,000 for four different tests of each channel configuration. Each channel configuration is studied with two different inlet conditions. The baseline condition consists of a long entrance section leading to the entrance of the channel to provide a hydrodynamically developed flow at the inlet. The second inlet condition studied consists of a cross-flow supply in a direction perpendicular to the channel axis, oriented in the direction of the channel width (the longer channel dimension). In the second case, the flow rate of the cross-flow supply is varied to understand the effects of a varying momentum flux ratio on the heat transfer and pressure-loss characteristics of the channel. Numerical simulations revealed a strong dependence of the local flow physics on the momentum flux ratio. The turning effect of the flow entering the channel from the cross-flow channel is strongly affected by the pressure gradient across the channel. Strong pressure fields have the ability to propagate farther into the cross-flow channel to “pull” the flow, partially redirecting it before entering the channel and reducing the impingement effect of the flow on the back wall of the channel. Experimental results show a maximum value of Nusselt number augmentation to be found in the 30:1 AR channel with the aggressive augmenter (p/e = 37.3) and a high momentum flux ratio: Nu/Nuo = 3.15. This design also yielded the friction with f/f0 = 2.6.

Author(s):  
Carson D. Slabaugh ◽  
Lucky V. Tran ◽  
J. S. Kapat ◽  
Bobby A. Warren

This work is an investigation of the heat transfer and pressure-loss characteristics in a rectangular channel with ribs oriented perpendicular to the flow. The novelty of this study lies in the immoderate parameters of the channel geometry and transport enhancing features. Specifically, the aspect ratio (AR) of the rectangular channel is considerably high, varying from fifteen to thirty for the cases reported. Also varied is the rib-pitch to rib-height (p/e), studied at two values; 18.8 and 37.3. Rib-pitch to rib-width (p/w) is held to a value of two for all configurations. Channel Reynolds number is varied between approximately 3,000 and 27,000 for four different tests of each channel configuration. Each channel configuration is studied with two different inlet conditions. The baseline condition consists of a long entrance section leading to the entrance of the channel to provide a hydrodynamically-developed flow at the inlet. The second inlet condition studied consists of a cross-flow supply in a direction perpendicular to the channel axis, oriented in the direction of the channel width (the longer channel dimension). In the second case, the flow rate of the cross-flow supply is varied to understand the effects of a varying momentum flux ratio on the heat transfer and pressure-loss characteristics of the channel. Numerical simulations revealed a strong dependence of the local flow physics on the momentum flux ratio. The turning effect of the flow entering the channel from the cross-flow channel is strongly affected by the pressure gradient across the channel. Strong pressure fields have the ability to propagate farther into the cross-flow channel to ‘pull’ the flow, partially redirecting it before entering the channel and reducing the impingement effect of the flow on the back wall of the channel. Experimental result shows a maximum value of Nusselt number augmentation to be found in the 30:1 AR channel with the aggressive augmenter (p/e = 37.3) and a high momentum flux ratio: Nu/Nuo = 3.15. This design also yielded the friction with f/f0 = 2.6.


Author(s):  
MM Kamal

A cylindrical burner accommodating stoichiometric fuel–air mixture combustion via multiple pairs of opposing jets and a cross-flow provided heat intensification and duplication of the stagnation impact for extending the firing limits and maximizing the power density. Six pairs of circumferentially opposing stoichiometric mixture jets sustained bulk injection velocities as high as 21.8 m/s and were associated with NOx emissions of 22 ppm, while emissions of 10 ppm were recorded upon reaching a lean limit equivalence ratio of 0.59. A stoichiometric mixture jet issuing perpendicular to the opposing jets at a momentum flux ratio of 0.3 increased the turbulence production rates to the extent that increased the maximum bulk injection velocity to 28.3 m/s and reduced the NOx emissions to 17 ppm. Since the recirculation zones between the two stagnation centers got compressed by increasing the momentum flux ratio to 0.8, the corresponding residence time reduction decreased the NOx emissions to 12 ppm. As the cross-flow mixture was made fuel–lean, dilution of the stoichiometric mixture by the fuel–lean mixture combustion products made it possible to get NOx emissions of single digit ppm. Emissions of 9 ppm resulted from using the cross-flow fuel–lean mixture jet due to compromising the flame stability limit extension and the temperature reduction in the post flame region. Such emissions, in turn, decreased to 4 ppm as the momentum flux ratio increased to 1.7 at which the stoichiometric mixture flames shrank into their ports. A minimum NOx emission index of 0.27 g/kg fuel was thus obtained at a volumetric heat release of 50.4 MW/m3. The momentum flux ratio corresponding to merging the two stagnation zones was correlated with Reynolds and Froude numbers, the jets’ separation as well as the density and viscosity values pertaining to the lean and stoichiometric mixtures’ flame temperatures.


Author(s):  
Venkat S. Iyengar ◽  
Sathiyamoorthy Kumarasamy ◽  
Srinivas Jangam ◽  
Manjunath Pulumathi

Cross flow fuel injection is a widely used approach for injecting liquid fuel in gas turbine combustors and afterburners due to the higher penetration and rapid mixing of fuel and the cross flowing airstream. Because of the very limited residence time available in these combustors it is essential to ensure that smaller drop sizes are generated within a short axial distance from the injector in order to promote effective mixing. This requirement calls for detailed investigations into spray characteristics of different injector configurations in a cross-flow environment for identifying promising configurations. The drop size characteristics of a liquid jet issuing from a forward angled injector into a cross-flow of air were investigated experimentally at conditions relevant to gas turbine afterburners. A rig was designed and fabricated to investigate the injection of liquid jet in subsonic cross-flow with a rectangular test section of cross section measuring 50 mm by 70 mm. Experiments were done with a 10 degree forward angled 0.8 mm diameter plain orifice nozzle which was flush mounted on the bottom plate of test section. Laser diffraction using Malvern Spraytec particle analyzer was used to measure drops size and distributions in the near field of the spray. Measurements were performed at a distance of 70 mm from the injector at various locations along the height of the spray plume for a reasonable range of liquid flow rates as in practical devices. The sprays were characterized using the non dimensional parameters such as the Weber number and the momentum flux ratio and drop sizes were measured at three locations along the height of the spray from the bottom wall. The momentum flux ratio was varied from 5 to 25. Results indicate that with increase in momentum flux ratio the SMD reduced at the specific locations and an higher overall SMD was observed as one goes from the bottom to the top of the spray plume. This was accompanied by a narrowing of the drop size distribution.


Author(s):  
S. Neelakantan ◽  
M. E. Crawford

The distributed Yavuzkurt injection model is extended to predict the effectiveness and heat transfer coefficients for film cooling injection from a single row of holes, aligned both along the direction of the freestream and at an angle with it. The injection angles were 24° and 35°. The compound angles considered were 50.5° and 60°. The Yavuzkurt film cooling model is used in conjunction with a one-equation model to yield the effectiveness and heat transfer predictions. The density ratios considered were 1.6 and 0.95 for the effectiveness predictions and 1.0 and 0.95 for the heat transfer predictions. For the effectiveness predictions, the blowing ratios range from 0.5 to 2.5, and the momentum flux ratios from 0.16 until 3.9. The hole spacings were 3, 6, and 7.8 hole diameters. The Yavuzkurt model constants are seen to be definitely correlated with the momentum flux ratio. Correlations for the model constants are obtained in terms of the momentum flux ratio. For the heat transfer predictions, the blowing ratios ranged from 0.4 to 2.0, and the momentum flux ratios from 0.16 to 3.9. The spacing between the holes was 3, 6, and 7.8 hole diameters. The matching between the effectiveness correlations and the heat transfer predictions is done on the basis of the momentum flux ratio. Results indicate that the Yavuzkurt model predictions are best for the in-line round holes. Heat transfer predictions are close to the experimental results for lower blowing ratios, until the ratio exceeds 1. For higher blowing ratios, the predictions, though less accurate, follow the experimental trends.


Author(s):  
Yongbin Ji ◽  
Bing Ge ◽  
Shusheng Zang

Jet-in-cross flow (JICF) has been investigated broadly because of its wide engineering application, for example in the gas turbine field, film cooling on the turbine vanes and blades, primary and dilution jets in the combustors and so on. In the gas turbine combustors, the main flow is generated by the swirlers to stabilize the flame, which induces complicated 3D flow characteristics. Different from uniform main flow, swirling cross flow has a strong tangential velocity component, which will deflect the jets in the circumferential direction as well as in the streamwise direction. So, the degradation behavior of the jets is more complex than that in the uniform cross flow. This paper presents PIV measurement of the flow field inside of a three-nozzle annular combustor with opposed quenching jets on the liner walls. Dry ice as a newly proposed flow tracer was proposed and tried. The momentum flux ratio and jet holes configuration are studied to evaluate their effects on the primary recirculation zone, downstream flow field. Finally, numerical simulation was also performed to reveal 3D flow characteristics as well as turbulent kinetic energy generation. The results show that momentum flux ratio has a dominant influence on flow characteristics in the combustor. Getting better understanding of jets behavior in the swirling cross flow helps optimization design of quenching or dilution holes geometry and arrangement for the gas turbine combustor, which turns to be very beneficial to the low-emission and high efficient combustor development.


Author(s):  
Gang Xie ◽  
Cun-liang Liu ◽  
Lin Ye ◽  
Rui Wang

The overall cooling effectiveness, which represents the distribution of dimensionless temperature on gas turbines surface, is an important parameter for conjugate heat transfer analysis of gas turbines. Generally, it is difficult to measure the overall cooling effectiveness in engine condition. However, the overall cooling effectiveness can be measured in the laboratory by matching the appropriate parameters to those of the actual turbine blade. Thus, it is important to evaluate the key parameters of matching methods. In this paper, the effects of adiabatic film effectiveness and Biot number on the overall cooling effectiveness were investigated with an impingement/effusion model by numerical simulation, in which 3-D steady RANS approach with the k–ω SST turbulence model were used. The tested plate had 8 cylinder hole rows of 30 degree inclined angle, and the internal cooling employed staggered array jet impingements. The matching performance was evaluated by comparing the results in both typical engine condition and laboratory condition. The analogy principles were discussed in detail, the results showed that the overall cooling effectiveness can be matched by using different matching principles in different lab condition. The theoretical analysis was verified by numerical results. The distribution and values of overall cooling effectiveness can be matched well between engine condition and lab condition by matching both temperature ratio, mainstream side Biot number and blowing ratio. If the temperature ratio is mismatched, the momentum flux ratio will be an important parameter for overall cooling effectiveness. Matching momentum flux ratio will reduce the difference of the adiabatic cooling effectiveness and heat transfer ratio between engine condition and laboratory condition.


Author(s):  
S. R. Gollahalli

This study was conducted to delineate the coupling effects of the elliptic geometry of the burner and a crossflow on the combustion of gas jets. This paper presents the flow and thermal structure of burner-wake stabilized turbulent propane jet flames from circular (diameter = 0.45 cm) and elliptic (major axis/minor axis = 3) burners of equivalent exit area in a crossflow of air. The elliptic burner was oriented with its major axis or minor axis aligned with the crossflow. Experiments were conducted in a wind tunnel provided with optical and probe access. Flame structure data including temperature profiles and concentration profiles of CO2, O2, CO, and NO were obtained in the single flame configuration (at jet to crossflow momentum flux ratio = 0.0067), where a planar recirculation zone exists completely stabilized in the wake of the burner tube. This study is complementary to our previous study with a two-zone structure flame at jet/crossflow momentum flux ratio of 0.11. Results show that in this flame configuration, the peak NO concentration in the circular burner is higher than that in the elliptic burner flames. Carbon monoxide concentration was approximately same in the flame with circular burner and the elliptic burner with its major axis aligned with cross-flow; the CO concentration in the elliptic flame with the minor axis of the burner aligned with cross-flow was slightly smaller.


Author(s):  
Amirreza Amighi ◽  
Nasser Ashgriz

An experimental study of liquid jet injection into subsonic air crossflow is presented. The aim of this study was to relate the jet trajectory to flow parameters, including jet and air velocities, pressure and temperature, as well as a set of nondimensional variables. For this purpose, an experimental setup was developed, which could withstand high temperatures and pressures. Images were captured using a laser-based shadowgraphy system. A total of 209 different conditions were tested and over 72,000 images were captured and processed. The crossflow air temperatures were 25 °C, 200 °C, and 300 °C; absolute crossflow air pressures were 2.1, 3.8, and 5.2 bars, and various liquid and gas velocities were tested for each given temperature and pressure. The results indicate that the trajectory and atomization change when the air and jet velocities are changed while keeping the momentum flux ratio constant. Therefore, it is beneficial to describe the trajectory based on air and jet Weber numbers or momentum flux ratio in combination with one of the Weber numbers. Also, examples are given where both Weber numbers are kept constant but the atomization is changed, and therefore, other terms beyond inertia terms are required to describe the spray behavior. It is also shown that the gas viscosity has to be considered when developing correlations. The correlations that include this term are generally better in predicting the trajectory. Therefore, Ohnesorge numbers in combination with the Weber numbers is used in the present correlations to describe the trajectories.


Author(s):  
Anand T.N.C ◽  
Senthilkumar P ◽  
Shamit Bakshi

Selective Catalytic Reduction (SCR) using Urea-Water Solution (UWS) as an ammonia precursor is consideredas one of the best choices to meet the current stringent emission norms for reduction of NOX in diesel engines. UWS sprayed in the engine exhaust line forms ammonia, and this ammonia reduces NOX into nitrogen. The NOX reduction efficiency depends on the mixing and evaporation behavior of the UWS spray in the hot exhaust gas. Spray characteristics decide the evaporation rate and hence the NOX reduction efficiency. The spray structure is closely related to the breakup point and breakup mode of the jet. Hence, in this study, breakup length and breakup mode were investigated by injecting UWS (32.5 % by weight) through a nozzle in a hot air cross flow. A CCD camera and pulsed Nd:Yag laser were used for capturing the images. Experiments were conducted with varying nozzle size (150, 250 and 400 micron), injection pressure (0.5 to 3 bar), temperature (32 °C,150 °C and 200 °C) and air flow rate. The effect of operating parameters (nozzle size, injection pressure, air temperature and velocity) in terms of dimensionless numbers (Weber number and momentum flux ratio) on jet breakup mode and jet breakup length was studied. It was observed that the breakup length for UWS was close to that of water. The jet breakup length increases with momentum flux ratio since a jet having a higher momentum is able to penetrate a larger distance in the cross flow. Increasing the air temperature increases the velocity of the cross flow and hence reduces the breakup length. A correlation for jet breakup length was developed. The effect of inclusion of Weber number in the breakup length correlation, in addition to the momentum flux ratio, was studied. Visual observation shows that droplet sizes obtained from the plain orifice injector without preheating is large. Preheatingthe UWS before injection is recommended to reduce the droplet size.DOI: http://dx.doi.org/10.4995/ILASS2017.2017.4982


Author(s):  
Sachin Khosla ◽  
D. Scott Crocker

A numerical model for liquid jet atomization in a subsonic gas cross flow has been developed and incorporated into a CFD code. The model is designed primarily for the shear breakup regime, which is appropriate for many fuel injection applications. The model considers Weber number and momentum flux ratio ranges that are dominated by either jet surface breakup or column breakup. A boundary layer stripping model has been modified to account for both shearing from the column and shear primary breakup of large drops. Further secondary breakup was modeled with the Rayleigh-Taylor model. The effect of drop distortion on the drag is also considered. Results of the model have been compared with experimental data for jet-A liquid jets in air cross flows with varying pressure, air velocity, and liquid-to-gas momentum flux ratio. Comparisons were made for drop volume flux and drop size as a function of distance from the injector wall. Trends were captured for liquid penetration associated with varying momentum flux ratio, and for drop size as a function distance from the wall. In general, agreement between measurements and CFD predictions were quite good. Areas of disagreement could be reasonably explained by the model’s inherent inability to capture the wake flow behind the liquid column.


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