Enhanced Design of Cross-Flow Microchannel Heat Exchanger Module for High-Performance Aircraft Gas Turbine Engines

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Brittany Northcutt ◽  
Issam Mudawar
Keyword(s):  
Gas Turbine ◽  
Heat Exchangers ◽  
High Performance ◽  
Pressure Ratio ◽  
Cross Flow ◽  
Turbine Engines ◽  
Geometrical Parameters ◽  
Gas Turbine Engines ◽  
Aircraft Fuel ◽  
High Performance Aircraft

This study explores the design of highly compact air–fuel heat exchangers for high-performance aircraft turbine engines. The heat exchangers consist of a large number of modules that can be brazed together into a rectangular or annular outer envelope. Inside the module, fuel flows through parallel microchannels, while air flows externally perpendicular to the direction of the fuel flow over rows of short, straight fins. A theoretical model recently developed by the authors for a single module is both validated experimentally, by simulating aircraft fuel with water, and expanded to actual heat exchangers and JP-8 aircraft fuel. An optimization study of the module’s geometrical parameters is conducted for high-pressure-ratio engine conditions in pursuit of the highest heat transfer rate. These parameters are then adjusted based on such considerations as microfabrication limits, stress and rupture, and the need to preclude clogging of the fuel and air passage. Using the revised parameters, the analytical model is used to generate effectiveness plots for both rectangular and annular heat exchangers with one air pass and one, two, or three fuel passes. These results demonstrate both the effectiveness of the module design and the versatility of the analytical tools at designing complex heat exchangers for high-performance aircraft gas turbine engines.

scholarly journals МЕТОД РАСЧЕТА ТЕРМОГАЗОДИНАМИЧЕСКИХ ПАРАМЕТРОВ ТУРБОВАЛЬНОГО ГТД НА ОСНОВЕ ПОВЕНЦОВОГО ОПИСАНИЯ ЛОПАТОЧНЫХ МАШИН. ЧАСТЬ 1. ОСНОВНЫЕ УРАВНЕНИЯ

2018 ◽  
pp. 48-58
Author(s):  
Людмила Георгиевна Бойко ◽  
Олег Владимирович Кислов ◽  
Наталия Владимировна Пижанкова
Keyword(s):  
Gas Turbine ◽  
Flow Rate ◽  
Pressure Ratio ◽  
Turbine Engines ◽  
Geometrical Parameters ◽  
Gas Turbine Engines ◽  
Balance Equations ◽  
Wide Range ◽  
In Series ◽  
Multistage Compressor

Gas turbine engines processes mathematic simulations are widely used in different steps of its living cycle. All engine simulations may be divided into different difficulty levels: higher simulation level allows doing a more pre­cise description of physical processes in main units of gas turbine engines and their elements. It gives the oppor­tunity for getting better arrangement of calculation results and experimental data, reduce the quality of factors, which are traditionally used in determine engine operational characteristics with 1-level models.The purpose of the article is to describe the thermogasdynamic parameters and maintenance perfomances cal­culation method, which based on second level mathematic simulation. Its main feature is blade-to-blade turbomachines description (multistage compressor and multistage cooling gas turbine), which allows to take into account blade and flow path geometrical parameters. Their changing during the gas turbine engine design and de­velopment processes influence its performances: thrust, fuel consumption, efficiency as functions of values of flow rate, rotational speed, engine entrance conditions and so on. All these dependences could be defined by using proposed calculation method.In distinction from methods which are noted, this method allows to concede compressor or turbine incidence angles, drag values, pressure ratio, surge margin in design and off-design  engine regimes. The opportunity to take into account by-passing and air bleeding from compressor blade channels and their engine parameters influence is very important also.The article includes calculation method main points, block-scheme, equations system, which gives the opportunity of alignment the engine units and their elements in wide range of state working regimes. Set of equations consists of flow rate balance equations through the stages of multistage compressor and turbine, combustion chamber and connected channels. Also system includes power balance equations, by-passing, air bleeding from compressor stages channels, its admission into the cooling turbine stages and ac­counts their thermodynamic parameters. Compressors and turbines maps parameters are calculated with main turbomachinery theory lows and semi-empirical dependences.This article is the first in series of articles, which considers this problem

Improvements in Part-Load Efficiency by Reducing Pressure Ratio in Regenerative Gas-Turbine Engines

1985 ◽  
Author(s):  
Theodosios P. Korakianitis ◽  
David Gordon Wilson
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Heat Exchangers ◽  
Pressure Ratio ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Design Point ◽  
Part Load ◽  
Compressor Pressure Ratio ◽  
Point Pressure

To obtain equal thermal efficiencies in gas-turbine engines, designers have the freedom (if space and mass constraints are not limiting) of exchanging compressor pressure ratio for heat-exchanger effectiveness. Because heat exchangers can have lower losses than compressors, a high-effectiveness heat-exchanger cycle can have a much higher thermal efficiency (theoretically 55–60%) than is possible with unregenerated cycles. What has not been known up to now is the effect of design-point pressure ratio on the part-load efficiency of gas-turbine engines. The work reported here shows that, for similar turbomachinery technology, design-point and part-load efficiencies improve as the design-point pressure ratio decreases and the heat-exchanger thermal ratio increases.

scholarly journals Progress in Novel Electrodeposited Bond Coats for Thermal Barrier Coating Systems

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4214
Author(s):  
Kranthi Kumar Maniam ◽  
Shiladitya Paul
Keyword(s):  
Gas Turbine ◽  
Thermal Barrier Coating ◽  
Gas Turbines ◽  
High Performance ◽  
Turbine Engines ◽  
Thermal Barrier ◽  
Gas Turbine Engines ◽  
Potential Cost ◽  
Bond Coats ◽  
Barrier Coating

The increased demand for high performance gas turbine engines has resulted in a continuous search for new base materials and coatings. With the significant developments in nickel-based superalloys, the quest for developments related to thermal barrier coating (TBC) systems is increasing rapidly and is considered a key area of research. Of key importance are the processing routes that can provide the required coating properties when applied on engine components with complex shapes, such as turbine vanes, blades, etc. Despite significant research and development in the coating systems, the scope of electrodeposition as a potential alternative to the conventional methods of producing bond coats has only been realised to a limited extent. Additionally, their effectiveness in prolonging the alloys’ lifetime is not well understood. This review summarises the work on electrodeposition as a coating development method for application in high temperature alloys for gas turbine engines and discusses the progress in the coatings that combine electrodeposition and other processes to achieve desired bond coats. The overall aim of this review is to emphasise the role of electrodeposition as a potential cost-effective alternative to produce bond coats. Besides, the developments in the electrodeposition of aluminium from ionic liquids for potential applications in gas turbines and the nuclear sector, as well as cost considerations and future challenges, are reviewed with the crucial raw materials’ current and future savings scenarios in mind.

The Effects of Ambient Conditions on Gas Turbine Emissions—Generalized Correction Factors

1978 ◽  
Vol 100 (4) ◽  
pp. 640-646 ◽  
Author(s):  
P. Donovan ◽  
T. Cackette
Keyword(s):  
Gas Turbine ◽  
Pressure Ratio ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Correction Factors ◽  
Oxides Of Nitrogen ◽  
Ambient Conditions ◽  
Nitrogen Emission ◽  
Wide Range

A set of factors which reduces the variability due to ambient conditions of the hydrocarbon, carbon monoxide, and oxides of nitrogen emission indices has been developed. These factors can be used to correct an emission index to reference day ambient conditions. The correction factors, which vary with engine rated pressure ratio for NOx and idle pressure ratio for HC and CO, can be applied to a wide range of current technology gas turbine engines. The factors are a function of only the combustor inlet temperature and ambient humidity.

Thermo-Economic Optimization in the Design of Small-Scale and Residential Cogeneration Systems

2009 ◽  
Author(s):  
C. P. Lea˜o ◽  
S. F. C. F. Teixeira ◽  
A. M. Silva ◽  
M. L. Nunes ◽  
L. A. S. B. Martins
Keyword(s):  
Gas Turbine ◽  
Urban Areas ◽  
Pressure Ratio ◽  
Optimization Method ◽  
Turbine Engines ◽  
Small Scale ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Economic Optimization ◽  
Micro Turbine

In recent years, gas-turbine engines have undergone major improvements both in efficiency and cost reductions. Several inexpensive models are available in the range of 30 to 250 kWe, with electrical efficiencies already approaching 30%, due to the use of a basic air-compressor associated to an internal air pre-heater. Gas-turbine engines offer significant advantages over Diesel or IC engines, particularly when Natural Gas (NG) is used as fuel. With the current market trends toward Distributed Generation (DG) and the increased substitution of boilers by NG-fuelled cogeneration installations for CO2 emissions reduction, small-scale gas turbine units can be the ideal solution for energy systems located in urban areas. A numerical optimization method was applied to a small-scale unit delivering 100 kW of power and 0.86 kg/s of water, heated from 318 to 353K. In this academic study, the unit is based on a micro gas-turbine and includes an internal pre-heater, typical of these low pressure-ratio turbines, and an external heat recovery system. The problem was formulated as a non-linear optimisation model with the minimisation of costs subject to the physical and thermodynamic constraints. Despite difficulties in obtaining data for some of the components cost-equations, the preliminary results indicate that the optimal compressor pressure ratio is about half of the usual values found in large installations, but higher than those of the currently available micro-turbine models, while the turbine inlet temperature remains virtually unchanged.

scholarly journals Cooled Radial In-Flow Turbines for Advanced Gas Turbine Engines

1981 ◽  
Author(s):  
J. M. Lane
Keyword(s):  
Gas Turbine ◽  
High Performance ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Internal Cooling ◽  
Gas Turbine Engines ◽  
Radial Turbine ◽  
Internally Cooled ◽  
Subsequent Discussion ◽  
Near Term

While the radial in-flow turbine has consistently demonstrated its capability as a high-performance component for small gas turbine engines, its use has been relegated to lower turbine-inlet-temperature cycles due to insurmountable problems with respect to the manufacturing of radial turbine rotors with internal cooling passages. These cycle temperature limitations are not consistent with modern trends toward higher-performance, fuel-conservative engines. This paper presents the results of several Army-sponsored programs, the first of which addresses the performance potential for the high-temperature radial turbine. The subsequent discussion presents the results of two successful programs dedicated to developing fabrication techniques for internally cooled radial turbines, including mechanical integrity testing. Finally, future near-term capabilities are projected.

Design Study of an Advanced Concept Simple Gas Turbine for Possible Use in Low Emission Automobiles

1972 ◽  
Author(s):  
H. C. Eatock ◽  
M. D. Stoten
Keyword(s):  
High Pressure ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Simple Cycle ◽  
Turbine Engines ◽  
Nox Emissions ◽  
Preliminary Design ◽  
Gas Turbine Engines ◽  
High Pressure Ratio

United Aircraft Corporation studied the potential costs of various possible gas turbine engines which might be used to reduce automobile exhaust emissions. As part of that study, United Aircraft of Canada undertook the preliminary design and performance analysis of high-pressure-ratio nonregenerated (simple cycle) gas turbine engines. For the first time, high levels of single-stage component efficiency are available extending from a pressure ratio less than 4 up to 10 or 12 to 1. As a result, the study showed that the simple-cycle engine may provide satisfactory running costs with significantly lower manufacturing costs and NOx emissions than a regenerated engine. In this paper some features of the preliminary design of both single-shaft and a free power turbine version of this engine are examined. The major component technology assumptions, in particular the high pressure ratio centrifugal compressor, employed for performance extrapolation are explained and compared with current technology. The potential low NOx emissions of the simple-cycle gas turbine compared to regenerative or recuperative gas turbines is discussed. Finally, some of the problems which might be encountered in using this totally different power plant for the conventional automobile are identified.

Advanced Multi-Cup Fuel Injector Technology for Environmentally Responsible Aviation Gas Turbine Engines

2015 ◽  
Author(s):  
Erlendur Steinthorsson ◽  
Adel Mansour ◽  
Brian Hollon ◽  
Michael Teter ◽  
Clarence Chang
Keyword(s):  
Gas Turbine ◽  
Direct Injection ◽  
Pressure Ratio ◽  
Test Facility ◽  
Turbine Engines ◽  
Practical Implementation ◽  
Gas Turbine Engines ◽  
Fuel Injector ◽  
Ambient Conditions ◽  
Environmentally Responsible

Participating in NASA’s Environmentally Responsible Aviation (ERA) Project, Parker Hannifin built and tested multipoint Lean Direct Injection (LDI) fuel injectors designed for NASA’s N+2 55:1 Overall Pressure-Ratio (OPR) gas turbine engine cycles. The injectors are based on Parker’s earlier three-zone injector (3ZI) which was conceived to enable practical implementation of multipoint LDI schemes in conventional aviation gas turbine engines. The new injectors offer significant aerodynamic design flexibility, excellent thermal performance, and scalability to various engine sizes. The injectors built for this project contain 15 injection points and incorporate staging to enable operation at low power conditions. Ignition and flame stability were demonstrated at ambient conditions with ignition air pressure drop as low as 0.3% and fuel-to-air ratio (FAR) as low as 0.011. Lean Blowout (LBO) occurred at FAR as low as 0.005 with air at 460 K and atmospheric pressure. A high pressure combustion testing campaign was conducted in the CE-5 test facility at NASA Glenn Research Center at pressures up to 250 psi and combustor exit temperatures up to 2,033 K (3,200 °F). The tests demonstrated estimated LTO cycle emissions that are about 30% of CAEP/6 for a reference 60,000 lbf thrust, 54.8-OPR engine. This paper presents some details of the injector design along with results from ignition, LBO and emissions testing.

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