Nano-Enhanced Drilling Fluids: Pioneering Approach to Overcome Uncompromising Drilling Problems

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
J. Abdo ◽  
M. Danish Haneef
Keyword(s):  
Rheological Properties ◽  
Size Distribution ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Lost Circulation ◽  
Drilling Operations ◽  
Cost Efficient ◽  
A Chain ◽  
Size Distribution Of Particles

The idea of pushing the limits of drilling oil and gas wells by improving drilling fluids for undemanding and cost efficient drilling operations by extracting advantage from the wonders of nanotechnology forms the basis of the work presented here. Foremost, in order to highlight the significance of reducing the size distribution of particles, new clay ATR which has a chain like structure and offers enormous surface area and increased reactivity was tested in different sizes that were chemically and mechanically milled. Bentonite which is a commonly used drilling fluid additive was also tested in different particle size distribution (PSD) and rheological properties were tested. Significant reduction in viscosity with small sized particles was recorded. The tested material called ATR throughout this paper is shown to offer better functionality than bentonite without the requirement of other expensive additives. Experiments were performed with different size distributions and compositions and drastic changes in rheological properties are observed. A detailed investigation of the shear thinning behavior was also carried out with ATR samples in order to confirm its functionality for eliminating the problem of mechanical and differential pipe sticking, while retaining suitable viscosity and density for avoidance of problems like lost circulation, poor hole cleaning and inappropriate operating hydrostatic pressures.

Development of Digital Twins for Drilling Fluids: Local Velocities for Hole Cleaning and Rheology Monitoring

2021 ◽  
Author(s):  
Mehrdad Gharib Shirangi ◽  
Roger Aragall ◽  
Reza Ettehadi ◽  
Roland May ◽  
Edward Furlong ◽  
...  
Keyword(s):  
Machine Learning ◽  
Rheological Properties ◽  
Drilling Fluid ◽  
Training Data ◽  
Drilling Fluids ◽  
Hole Cleaning ◽  
Digital Twins ◽  
Wide Range ◽  
Drilling Operations ◽  
Cuttings Bed

Abstract In this work, we present our advances to develop and apply digital twins for drilling fluids and associated wellbore phenomena during drilling operations. A drilling fluid digital twin is a series of interconnected models that incorporate the learning from the past historical data in a wide range of operational settings to determine the fluids properties in realtime operations. From several drilling fluid functionalities and operational parameters, we describe advancements to improve hole cleaning predictions and high-pressure high-temperature (HPHT) rheological properties monitoring. In the hole cleaning application, we consider the Clark and Bickham (1994) approach which requires the prediction of the local fluid velocity above the cuttings bed as a function of operating conditions. We develop accurate computational fluid dynamics (CFD) models to capture the effects of rotation, eccentricity and bed height on local fluid velocities above cuttings bed. We then run 55,000 CFD simulations for a wide range of operational settings to generate training data for machine learning. For rheology monitoring, thousands of lab experiment records are collected as training data for machine learning. In this case, the HPHT rheological properties are determined based on rheological measurement in the American Petroleum Institute (API) condition together with the fluid type and composition data. We compare the results of application of several machine learning algorithms to represent CFD simulations (for hole cleaning application) and lab experiments (for monitoring HPHT rheological properties). Rotating cross-validation method is applied to ensure accurate and robust results. In both cases, models from the Gradient Boosting and the Artificial Neural Network algorithms provided the highest accuracy (about 0.95 in terms of R-squared) for test datasets. With developments presented in this paper, the hole cleaning calculations can be performed more accurately in real-time, and the HPHT rheological properties of drilling fluids can be estimated at the rigsite before performing the lab experiments. These contributions advance digital transformation of drilling operations.

scholarly journals Numerical Modeling of Foam Drilling Hydraulics

2007 ◽  
Vol 4 (1) ◽  
pp. 103 ◽  
Author(s):  
Ozcan Baris ◽  
Luis Ayala ◽  
W. Watson Robert
Keyword(s):  
Drilling Fluid ◽  
Operating Conditions ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Pressure Profiles ◽  
Drilling Operations ◽  
Parametric Studies ◽  
Bit Life ◽  
Foam Drilling

The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified) fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow. 

Wellbore Shielding Technique Increases Operative Window, Avoiding Formation Instability and Losses, Minimizing NPT, and Optimizing Drilling Operations in the Unconventional Plays

2021 ◽  
Author(s):  
Gaston Lopez ◽  
Gonzalo Vidal ◽  
Claus Hedegaard ◽  
Reinaldo Maldonado
Keyword(s):  
Drilling Fluid ◽  
Drilling Fluids ◽  
Wellbore Instability ◽  
Lost Circulation ◽  
Drilling Performance ◽  
Drilling Parameters ◽  
Vaca Muerta ◽  
Drilling Operations ◽  
Fracture Gradient ◽  
Vaca Muerta Formation

Abstract Losses, wellbore instability, and influxes during drillings operations in unconventional fields result from continuous reactivity to the drilling fluid causing instability in the microfractured limestone of the Quintuco Formation in Argentina. This volatile situation becomes more critical when drilling operations are navigating horizontally through the Vaca Muerta Formation, a bituminous marlstone with a higher density than the Quintuco Formation. Controlling drilling fluids invasion between the communicating microfractures and connecting pores helps to minimize seepage losses, total losses, wellbore fluid influxes, and instabilities, reducing the non-productive time (NPT) caused by these problems during drilling operations. The use of conventional sealants – like calcium carbonate, graphite, asphalt, and other bridging materials – does not guarantee problem-free drilling operations. Also, lost circulation material (LCM) is restricted because the MWD-LWD tools clearances are very narrow in these slim holes. The challenge is to generate a strong and resistant seal separating the drilling fluid and the formation. Using an ultra-low-invasion technology will increase the operative fracture gradient window, avoid fluid invasion to the formation, minimize losses, and stop the cycle of fluid invasion and instability, allowing operations to maintain the designed drilling parameters and objectives safely. The ultra-low-invasion wellbore shielding technology has been applied in various fields, resulting in significantly improved drilling efficiencies compared to offset wells. The operator has benefited from the minimization of drilling fluids costs and optimization in drilling operations, including reducing the volume of oil-based drilling fluids used per well, fewer casing sections, and fewer requirements for cementing intervals to solve lost circulation problems. This paper will discuss the design of the ultra-low-invasion technology in an oil-based drilling fluid, the strategy for determining the technical limits for application, the evaluation of the operative window with an increase in the fracture gradient, the optimized drilling performance, and reduction in costs, including the elimination of NPT caused by wellbore instability.

Machine Learning Applications in Drilling Fluid Engineering: a Review

2021 ◽  
Author(s):  
Sercan Gul
Keyword(s):  
Machine Learning ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Wellbore Stability ◽  
Drilling Fluids ◽  
Fluid Mud ◽  
Surface Cooling ◽  
Real Time Analysis ◽  
Machine Learning Applications ◽  
Drilling Operations

Abstract Drilling fluid (mud) serves various purposes in drilling operations, the most important being the primary well control barrier to prevent kicks and blowouts. Other duties include, but not limited to, maintaining wellbore stability, removing and transporting formation cuttings to the surface, cooling and lubricating downhole tools, and transmitting hydraulic energy to the drill bit. Mud quality is therefore related to most of the problems in drilling operations either directly or indirectly. The physics-based models used in the industry with drilling fluid information (i.e., cuttings transport, well hydraulics, event detection) are computationally expensive, difficult to integrate for real-time analysis, and not always applicable for all drilling conditions. For this reason, researchers have shown extensive interest in machine learning (ML) approaches to alleviate their fluid-related problems. In this study, a comprehensive review of the abundant literature on the various applications of ML in oil and gas operations, concentrating mainly on drilling fluids, is presented. It was shown that leveraging state-of-the-art supervised and unsupervised ML methods can help predict or eliminate most fluid-related issues in drilling. The review discusses various ML methods, their theory, applications, limitations, and achievements.

scholarly journals Modification of DS-01 Drilling Fluid to Reduce Formation Damage

2020 ◽  
Vol 2 (3) ◽  
Author(s):  
Winarto S. ◽  
Sugiatmo Kasmungin
Keyword(s):  
Oil And Gas ◽  
Drilling Fluid ◽  
Laboratory Research ◽  
Formation Damage ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Initial Flow ◽  
Lost Circulation ◽  
Negative Impacts ◽  
Drilling Muds

<em>In the process of drilling for oil and gas wells the use of appropriate drilling mud can reduce the negative impacts during ongoing drilling and post-drilling operations (production). In general, one of the drilling muds that are often used is conventional mud type with weighting agent barite, but the use of this type of mud often results in skin that is difficult to clean. Therefore in this laboratory research an experiment was carried out using a CaCO3 weigting agent called Mud DS-01. CaCO3 is widely used as a material for Lost Circulation Material so that it is expected that using CaCO3 mud will have little effect on formation damage or at least easily cleaned by acidizing. The aim of this research is to obtain a formula of mud with CaCO3 which at least gives formation damage. Laboratory experiments on this drilling mud using several mud samples adjusted to the property specifications of the mud program. Mud sample consists of 4, namely using super fine, fine, medium, and conventional CaCO3. First measuring mud properties in each sample then testing the filter cake breaker, testing the initial flow rate using 200 ml of distilled water and a 20 micron filter disk inserted in a 500 ml HPHT cell then assembled in a PPA jacket and injecting a pressure of 100 psi. The acidification test was then performed using 15% HCL and then pressured 100 psi for 3 hours to let the acid work to remove the cake attached to the filter disk (acidizing). Laboratory studies are expected which of these samples will minimize the formation damage caused by drilling fluids.</em>

scholarly journals The application of MWCNT to enhance the rheological behavior of drilling fluids at high temperature

2017 ◽  
Vol 12 (3) ◽  
Author(s):  
Abdul Razak Ismail ◽  
W. R. W Sulaiman ◽  
M. Z. Jaafar ◽  
A. Aftab ◽  
A. A. Razi ◽  
...  
Keyword(s):  
High Temperature ◽  
Rheological Properties ◽  
Rheological Behavior ◽  
Oil And Gas ◽  
Drilling Fluid ◽  
Gel Strength ◽  
Drilling Fluids ◽  
Deep Wells ◽  
Multi Walled Carbon Nanotube ◽  
Filtrate Loss

Drilling fluid is the key component to drill oil and gas wells. The rheological behavior of drilling fluid will be affected when drilling deep wells especially at high temperature and high pressure reservoir. This research was conducted to study the effect of the nanoparticles over the rheological properties of the drilling fluid when aging at high temperature condition. Several drilling fluids were prepared using synthetic based fluids (Sarapar and Saraline) to study the effect of multi-walled carbon nanotube (MWCNT) at different concentrations. The rheological properties of drilling fluid were analyzed after aging at 250 °F and 350 °F for 16 hours. The results revealed that the addition of MWCNT improved the 10-sec gel strength by 33% and filtrate loss volume was reduced to 10% after aging at 250°F in Saraline drilling fluid. Moreover, the plastic viscosity of Saraline and Sarapar drilling fluid after addition of MWCNT was enhanced by 6% and 27% at 350 °F. Filtrate loss volume of Sarapar drilling fluid was reduced by 19 % after aging at 250 °F for 16 hours. The overall results showed that the addition of MWCNT into the drilling fluid have slightly improved the rheological properties of drilling fluids under high temperature conditions.

Investigation on the Effect of Mud Additives on the Gelation Performance of PAM/PEI System for Lost Circulation Control

2021 ◽  
Author(s):  
Mohamed Shamlooh ◽  
Ahmed Hamza ◽  
Ibnelwaleed A. Hussein ◽  
Mustafa S. Nasser ◽  
Saeed Salehi
Keyword(s):  
Storage Modulus ◽  
Oil And Gas ◽  
Loss Modulus ◽  
Drilling Fluid ◽  
Gelation Time ◽  
Drilling Fluids ◽  
Lost Circulation ◽  
Reservoir Conditions ◽  
Induced Fractures ◽  
Wellbore Strengthening

Abstract Lost circulation is one of the most common problems in the drilling of oil and gas wells where mud escapes through natural or induced fractures. Lost circulation can have severe consequences from increasing the operational cost to compromising the stability of wells. Recently, polymeric formulations have been introduced for wellbore strengthening purposes where it can serve as Loss Circulation Materials (LCMs) simultaneously. Polymeric LCMs have the potential to be mixed with drilling fluids during the operation without stopping to avoid non-productive time. In this study, the significance of most common conventional mud additives and their impact on the gelation performance of Polyacrylamide (PAM) / Polyethyleneimine (PEI) has been investigated. Drilling fluid with typical additives has been designed with a weight of 9.6 ppg. Additives including bentonite, barite, CarboxyMethylCellulose (CMC), lignite, caustic soda, desco, and calcium carbonate has been studied individually and combined. Each additive is mixed with the polymeric formulation (PAM 9% PEI 1%) with different ratios, then kept at 130°C for 24 hrs. Rheological performance of the mature gel has been tested using parallel plate geometry, Oscillatory tests have been used to assess the storage Modulus and loss modulus. Moreover, the gelation profile has been tested at 500 psi with a ramped temperature to mimic the reservoir conditions to obtain the gelation time. The gelation time of the polymer-based mud was controllable by the addition of a salt retarder (Ammonium Chloride), where a gelation time of more than 2 hours could be achieved at 130°C. Laboratory observations revealed that bentonite and CMC have the most effect as they both assist in producing stronger gel. While bentonite acts as a strengthening material, CMC increases the crosslinking network. Bentonite has successfully increased the gel strength by 15% providing a storage modulus of up to 1150 Pa without affecting the gelation time. This work helps in better understanding the process of using polymeric formulations in drilling activities. It provides insights to integrate gelling systems that are conventionally used for water shut-off during the drilling operation to replace the conventional loss circulation materials to provide a higher success rate.

scholarly journals Study the Effect of Particle Sizes and Concentration on the Rheological Properties of Iraqi Bentonite for Using as Drilling Fluids

2020 ◽  
Vol 26 (3) ◽  
pp. 65-76
Author(s):  
Ahmed Sattar Ibrahim ◽  
Mayssaa Ali Al-bidry
Keyword(s):  
Particle Size ◽  
Chemical Composition ◽  
Particle Size Distribution ◽  
Rheological Properties ◽  
Size Distribution ◽  
Mineral Composition ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Particle Sizes ◽  
Effect Of Particle Size

The aim of this study is to identify the effect of particle size and to increase the concentration of Iraqi bentonite on rheological properties in order to evaluate its performance and to know if it can be used as drilling fluid without additives or not. In this study, Iraqi bentonite was carried out by mineral composition (XRD), chemical composition (XRF) and Particle size distribution (PSD), and its rheological properties were measured at different particle size and concentration. The results showed that when the particle size of Iraqi bentonite decreased, and the rheological properties were increased with increased concentration of Iraqi bentonite. Also, Iraqi bentonite was unable to use as drilling fluid without certain additives.

Modelling of Drilling Fluid Thixotropy

2018 ◽  
Author(s):  
Eric Cayeux ◽  
Amare Leulseged
Keyword(s):  
Shear Stress ◽  
Shear Rate ◽  
Time Dependence ◽  
Rheological Properties ◽  
Drilling Fluid ◽  
Time Dependent ◽  
Drilling Fluids ◽  
Shear Rates ◽  
Pump Flow Rate ◽  
Drilling Operations

Drilling fluids are visco-elastic materials, i.e. they behave as a viscous fluid when subject to a sufficient shear stress and like an elastic solid otherwise. Both their elastic and viscous properties are time-dependent, i.e. drilling fluids are thixotropic. Because of thixotropy, it takes a finite time before the effective viscosity of a drilling fluid attains an equilibrium when the fluid is subject to a change of shear rate. This effect is visible when one changes the applied shear rate in a rheometer, as the fluid will gradually adapt to the new shearing conditions. When the velocity of a drilling fluid changes, for instance due to a change in pump flow rate, movement of the drill string, or change of flow geometry, the fluid will exhibit a time-dependent response to the new shearing conditions, requiring a certain time to reach the new equilibrium condition. Unfortunately, the time-dependence of the rheological properties of drilling fluids are usually not measured during drilling operations and therefore it is difficult to estimate how thixotropy impacts pressure losses in drilling operations. For that reason, we have systematically measured the time-dependence of the rheological properties of several samples of water-based, oil-based and micronized drilling fluids with a scientific rheometer in order to capture how drilling fluids systems respond to variations of shear rates. Based on these measurements, we propose to investigate how one existing thixotropic model manages to predict the shear stress as a function of the shear rate while accounting for the shear history and gelling conditions. Then we propose a modified model that fits better, overall, with the measurements even though there are still noticeable discrepancies, especially when switching back to low shear rates.

The Influence of Drilling Fluid Rheological Properties on Primary Solids Control

2015 ◽  
Author(s):  
Arild Saasen ◽  
Helge Hodne
Keyword(s):  
Rheological Properties ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Gel Structure ◽  
Practical Applications ◽  
Drilling Operations ◽  
Exploration Drilling ◽  
Flow Through ◽  
And Performance ◽  
Elliptical Motion

Throughout the last decades, the design and performance of the primary solid control devices have changed significantly. Some five decades ago, the circular motion shakers dominated the marked. These shakers operated by sending the drilling fluid downhill a vibrating screen. Thereafter appeared the elliptical motion or linear motion shakers where the cuttings particles were vibrated upwards a tilted screen. Onto these shakers, the use of double screen decks and finally triple screen decks became common. Within the last years also the vacuum devices appeared. Throughout the last two decades, there has been an effort to increase the g-forces on these shakers and the industry seems to have preferred the high g-force devices recently. Laboratory studies, however, has indicated that the very high g-forces are not necessary to perform proper solids control. Instead, different vibration modes interacts with the gel structure of the drilling fluid and remove yield stresses. Hence, the fluid becomes mobile for flow through the screen. Flow through screens is strongly dependent on the extensional properties within the drilling fluid rheology. Drilling fluids with high extensional viscosity seldom has a very strong gel structure, and are generally not affected equally much by vibrations. This explains why solids control is more difficult using a KCl/polymer water based drilling fluid than if using an oil based drilling fluid. This article focuses on describing how the drilling fluid rheological properties alter during primary solids control. It is based on theoretical analysis, rheological studies in the laboratory and finally on practical applications in two recent exploration drilling operations. The solids control efficiency resulting from using different screen configurations is outside the scope of this article, as this topic requires a higher focus on separation technology.

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