Model Based Analysis of Coupled Vibrations Due to the Combi-Bearing in Vertical Hydroturbogenerator Rotors

2011 ◽  
Vol 133 (6) ◽  
Author(s):  
Jean-Claude Luneno ◽  
Jan-Olov Aidanpää ◽  
Rolf Gustavsson
Keyword(s):  
Thrust Bearing ◽  
Hydrodynamic Pressure ◽  
Fluid Film ◽  
Machine Component ◽  
Inertia Effects ◽  
Tilting Pad ◽  
Linearized Model ◽  
Film Stiffness ◽  
Assembly Error ◽  
Model Based Analysis

The studies presented in this paper focus on analyzing how the combined thrust-journal bearing (commonly called combi-bearing) influences the dynamics of hydropower rotors. Thrust bearing is a component used in vertical rotating machinery and shafts designed to transmit thrust. The total axial load is carried by the single thrust bearing. Any design, manufacture, or assembly error in this component (thrust bearing) would certainly influence the functionality of the entire machine. The analyzed combi-bearing is an existing machine component used in the hydropower unit Porjus U9 situated in northern Sweden. This combi-bearing is a fluid-film lubricated tilting-pad thrust and journal bearings combined together. Only linear fluid-film stiffness was taken into account in the model while fluid-film damping and pads inertia effects were not taken into account. The linearized model shows that the combi-bearing couples the rotor’s lateral and angular motions. However, if the thrust bearing’s pads arrangement is not symmetrical or if all the pads are not angularly equidistant the rotor axial and angular motions are also coupled. This last case of coupling will also occur if the thrust bearing equivalent total stiffness is not evenly distributed over the thrust bearing. A defective pad or unequal hydrodynamic pressure distribution on the pads’ surfaces may be the cause. The Porjus U9’s simulation results show that the combi-bearing influences the dynamic behavior of the machine. The rotor motions’ coupling due to combi-bearing changes the system’s natural frequencies and vibration modes.

Performance of Elastic, Centrally Pivoted, Sector, Thrust-Bearing Pads—Part I

1961 ◽  
Vol 83 (2) ◽  
pp. 169-178 ◽  
Author(s):  
B. Sternlicht ◽  
J. C. Reid ◽  
E. B. Arwas
Keyword(s):  
Experimental Data ◽  
Approximate Calculation ◽  
Thrust Bearing ◽  
Full Scale ◽  
Fluid Film ◽  
Thermal Gradients ◽  
Thrust Bearings ◽  
Adiabatic Conditions ◽  
Tilting Pad

This is the first of three papers on the results of a recently completed study of the performance of tilting pad thrust bearings. It describes a method of analysis that was worked out for these bearings, which includes viscosity variations in the fluid film and an approximate calculation of the pad deflections caused by the hydrodynamic pressures. Equilibrium of moments is satisfied, laminar and adiabatic conditions are assumed, and the lubricant is incompressible. The two subsequent papers of this series will describe: (a) The results of an analysis which includes a more rigorous determination of pad deflections caused by hydrodynamic pressures and thermal gradients. (b) A comparison of analytical results with experimental data obtained in full-scale bearing tests.

The Role of Pivot Stiffness on the Dynamic Force Coefficients of Tilting Pad Journal Bearings

2013 ◽  
Vol 135 (11) ◽  
Author(s):  
Luis San Andrés ◽  
Yujiao Tao
Keyword(s):  
Experimental Data ◽  
Journal Bearings ◽  
Fluid Film ◽  
Virtual Mass ◽  
Force Coefficients ◽  
Tilting Pad ◽  
Frequency Independent ◽  
Bearing Force ◽  
Film Stiffness ◽  
Tilting Pad Journal Bearings

Recent comprehensive experimental data showcasing the force coefficients of commercial size tilting pad journal bearings has brought to rest the long standing issue on the adequacy of the [K,C,M] physical model to represent frequency independent bearing force coefficients, in particular viscous damping. Most experimental works test tilting pad journal bearings (TPJBs) with large preloads, operating over a large wide range of rotor speeds, and with null to beyond normal specific loads. Predictions from apparently simple fluid film bearing models stand poor against the test data which invariably signals to theory missing pivot and pad flexibility effects, and most importantly, ignoring significant differences in bearing and pad clearances due to actual operation, poor installation and test procedures, or simply errors in manufacturing and assembly. Presently, a conventional thermo hydrodynamic bulk flow model for prediction of the pressure and temperature fields in TPJBs is detailed. The model accounts for various pivot stiffness types, all load dependent and best when known empirically, and allows for dissimilar pad and bearing clearances. The algorithm, reliable even for very soft pad-pivots, predicts frequency reduced bearing impedance coefficients and over a certain frequency range delivers the bearing stiffness, damping and virtual mass force coefficients. Good correlation of predictions against a number of experimental results available in the literature bridges the gap between a theoretical model and the applications. Predicted pad reaction loads reveal large pivot deflections, in particular for a bearing with large preloaded pads, with significant differences in pivot stiffness as a function of specific load and operating speed. The question on how pivot stiffness acts to increase (or decrease) the bearing force coefficients, in particular the dynamic stiffness versus frequency, remains since the various experimental data show contradictory results. A predictive study with one of the test bearings varies its pivot stiffness from 10% of the fluid film stiffness to an almost rigid one, 100 times larger. With certainty, bearings with nearly rigid pivot stiffness show frequency independent force coefficients. However, for a range of pad pivot stiffness, 1/10 to ten times the fluid film stiffness, TPJB impedances vary dramatically with frequency, in particular as the excitation frequency grows above synchronous speed. The bearing virtual mass coefficients become negative, thus stiffening the bearing for most excitation frequencies.

Fluid Film Lubrication of Parallel Thrust Surfaces

1946 ◽  
Vol 155 (1) ◽  
pp. 49-67 ◽  
Author(s):  
A. Fogg
Keyword(s):  
Thrust Bearing ◽  
Fluid Film ◽  
Load Carrying Capacity ◽  
Low Friction ◽  
Metallic Contact ◽  
Tilting Pad ◽  
Load Carrying ◽  
Parallel Surfaces ◽  
Film Lubrication ◽  
Fluid Film Lubrication

During the course of an investigation into the general characteristics of various types of thrust bearing, it has been shown that opposed parallel surfaces, under certain conditions of operation, have a load carrying capacity approaching that of tilting pad bearings of the Michell type and of the same bearing area. Considerable evidence has been obtained, such as the low friction losses, the dependence of coefficient of friction on viscosity, speed and load, and the apparent absence of metallic contact, which strongly indicates that these bearings operate under fluid film conditions. Their performance does not seem to depend on a rounded inlet edge, and the apparent establishment of fluid film conditions without the usually accepted requirement of convergence of the bearing surfaces is regarded as a new phenomenon in lubrication. A tentative theory on broad lines is suggested as an explanation of the behaviour.

scholarly journals On the Possibilities of Decreasing Power Loss in Large Tilting Pad Thrust Bearings

2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Michal Wasilczuk ◽  
Grzegorz Rotta
Keyword(s):  
Power Loss ◽  
Power Plants ◽  
Thrust Bearing ◽  
Fluid Film ◽  
Total Power ◽  
Thrust Bearings ◽  
Oil Supply ◽  
Water Power ◽  
Lubricant Flow ◽  
Tilting Pad

Different systems of direct oil supply have been developed in order to facilitate efficient introduction of fresh lubricant to the oil gap and reduction of churning power loss in tilting pad thrust bearings. Up to now there is no documented application of the supply groove in large thrust bearings used in water power plants. The results of modeling lubricant flow in the lubricating groove of a thrust bearing pad will be presented in the paper. CFD software was used to carry out fluid film calculations. Such analysis makes it possible to modify groove geometry and other parameters and to study their influence on bearing performance. According to the results a remarkable decrease in total power loss due to avoiding churning losses can be observed in the bearing.

An optimal method of distribution of the slip zone on thrust bearing surfaces

2021 ◽  
pp. 135065012110477
Author(s):  
Zhenpeng Wu ◽  
Vanliem Nguyen ◽  
Bowen Dong ◽  
Chao Ke ◽  
Xiaoyan Guo ◽  
...  
Keyword(s):  
Liquid Film ◽  
Bearing Capacity ◽  
Thrust Bearing ◽  
Hydrodynamic Pressure ◽  
Slip Zone ◽  
Adaptive Genetic Algorithm ◽  
Boundary Line ◽  
Optimal Method ◽  
Tilting Pad ◽  
Grid Nodes

Research to achieve a reasonable distribution of the slip zone of the sliding pair for better improvement of the hydrodynamic pressure of the liquid film is an intractable topic. To solve this issue, this paper takes the thrust bearing as the research object, and proposes to use the position number of the grid nodes at the boundary line between the slip and no-slip zone in each radial zone of the inclined pad to be variables. The variables are then defined as chromosomes in an adaptive genetic algorithm (AGA) and used to optimize the bearing capacity of the tilting pad. The results show that the optimal method of the AGA, which has good stability and repeatability, remarkably improves the distribution of the slip zone on the surface of the inclined pad. Therefore, the bearing capacity of the liquid film is significantly improved. Particularly, by using the optimization, the boundary line between the slip/no-slip zone is a composite form of a part of an arc and a part of the whisker. When the liquid flow through the heterogeneous slip/on-slip surfaces is used by this composite splicing method, the liquid pressure is upgraded in two steps. This is more conducive to increasing the pressure on multiple areas on the surface of the tilting pad, thereby achieving higher bearing capacity.

The Role of Pivot Stiffness on the Dynamic Force Coefficients of Tilting Pad Journal Bearings

2013 ◽  
Author(s):  
Luis San Andrés ◽  
Yujiao Tao
Keyword(s):  
Experimental Data ◽  
Journal Bearings ◽  
Fluid Film ◽  
Virtual Mass ◽  
Force Coefficients ◽  
Tilting Pad ◽  
Frequency Independent ◽  
Bearing Force ◽  
Film Stiffness ◽  
Tilting Pad Journal Bearings

Recent comprehensive experimental data showcasing the force coefficients of commercial size tilting pad journal bearings has brought to rest the long standing issue on the adequacy of the [K,C,M] physical model to represent frequency independent bearing force coefficients, in particular viscous damping. Most experimental works test TPJBs with large preloads, operating over a large wide range of rotor speeds, and with null to beyond normal specific loads. Predictions from apparently simple fluid film bearing models stand poor against the test data which invariably signals to theory missing pivot and pad flexibility effects, and most importantly, ignoring significant differences in bearing and pad clearances due to actual operation, poor installation and test procedures, or simply errors in manufacturing and assembly. Presently, a conventional thermo hydrodynamic bulk flow model for prediction of the pressure and temperature fields in TPJBs is detailed. The model accounts for various pivot stiffness types, all load dependent and best when known empirically, and allows for dissimilar pad and bearing clearances. The algorithm, reliable even for very soft pad-pivots, predicts frequency reduced bearing impedance coefficients and, over a certain frequency range, delivers the bearing stiffness, damping and virtual mass force coefficients. Good correlation of predictions against a number of experimental results available in the literature bridges the gap between a theoretical model and the applications. Predicted pad reaction loads reveal large pivot deflections, in particular for a bearing with large preloaded pads, with significant differences in pivot stiffness as a function of specific load and operating speed. The question on how pivot stiffness acts to increase (or decrease) the bearing force coefficients, in particular the dynamic stiffness vs. frequency, remains since the various experimental data show contradictory results. A predictive study with one of the test bearings varies its pivot stiffness from 10% of the fluid film stiffness to an almost rigid one, 100 times larger. With certainty, bearings with nearly rigid pivot stiffness show frequency independent force coefficients. However, for a range of pad pivot stiffness, 1/10 to ten times the fluid film stiffness, TPJB impedances vary dramatically with frequency, in particular as the excitation frequency grows above synchronous speed. The bearing virtual mass coefficients become negative, thus stiffening the bearing for most excitation frequencies.

scholarly journals Improvement of Tilting-Pad Journal Bearing Operating Characteristics by Application of Eddy Grooves

Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner
Keyword(s):  
High Speed ◽  
Journal Bearing ◽  
Load Capacity ◽  
Fluid Film ◽  
Operating Characteristics ◽  
Fluid Film Bearings ◽  
Tilting Pad ◽  
Bearing Load ◽  
Bearing Loads ◽  
Tilting Pad Journal Bearing

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.

On the Significance of the Inlet Pressure Build-Up in the Design of Tilting-Pad Bearings

1990 ◽  
Vol 112 (1) ◽  
pp. 17-22 ◽  
Author(s):  
Cz. M. Rodkiewicz ◽  
K. W. Kim ◽  
J. S. Kennedy
Keyword(s):  
Thrust Bearing ◽  
Ambient Pressure ◽  
Inlet Pressure ◽  
Load Carrying Capacity ◽  
Integral Theorem ◽  
Lubricating Film ◽  
Tilting Pad ◽  
Load Carrying ◽  
Momentum Integral ◽  
Entrance Pressure

An operating tilting-pad thrust bearing generates a fore-region which is responsible for maintaining, at the bearing entrance, a pressure which is higher than the ambient pressure. This entrance pressure, in the presented analysis, is obtained by applying to the fore-region the momentum integral theorem. The solution of the lubricating film region is then obtained by using this modified inlet pressure. This solution yields the pressure distribution, the load carrying capacity, the film ratio and the frictional force for several values of the modified Reynolds number and various pivot positions. The analysis shows that there is a significant influence of the fore-region pressure on the bearing performance and that to properly design efficient tilting-pad bearing this effect should be taken into consideration.

Performance Analysis of a Nonrecessed Hybrid Conical Journal Bearing Compensated With Capillary Restrictors

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Prashant G. Khakse ◽  
Vikas M. Phalle ◽  
S. S. Mantha
Keyword(s):  
Performance Analysis ◽  
Film Thickness ◽  
Journal Bearing ◽  
Fluid Film ◽  
Load Parameter ◽  
Radial Load ◽  
Wide Range ◽  
Bearing Stiffness ◽  
Fluid Film Thickness ◽  
Film Stiffness

The present paper deals with the performance analysis of a nonrecessed hole-entry hydrostatic/hybrid conical journal bearing with capillary restrictors. Finite element method has been used for solving the modified Reynolds equation governing the flow of lubricant in the clearance space of journal and bearing. The hole-entry hybrid conical journal bearing performance characteristics have been depicted for a wide range of radial load parameter (W¯r  = 0.25–1.5) with uniform distribution of holes at an angle of 30 deg in the circumferential direction. The numerically simulated results have been presented in terms of maximum fluid film pressure, minimum fluid film thickness, lubricant flow rate, direct fluid film stiffness coefficients, direct fluid film damping coefficients, and stability threshold speed. However, the proposed investigation of nonrecess hole-entry hybrid conical journal bearing shows important performance for bearing stiffness and minimum fluid film thickness at variable radial load and at given operating speed.

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