Flowfield Measurements in a Single Row of Low Aspect Ratio Pin Fins

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Jason K. Ostanek ◽  
Karen A. Thole

Pin-fin arrays are commonly used as compact heat exchangers for cooling the trailing edge of gas turbine airfoils. While much research has been devoted to the heat transfer characteristics of various pin-fin configurations, little work has been done to investigate the flowfield in pin-fin arrays. Such information may allow for further optimization of pin-fin configurations. A new pin-fin facility at large scale has been constructed to allow optical access for the use of nonintrusive measurement techniques such as laser Doppler velocimetry and time-resolved, digital particle image velocimetry. Using these techniques, the flow through a single row of pin fins having a height-to-diameter ratio of 2 and span-to-diameter ratio of 2.5 was investigated. Results showed that the length of the wake region decreased with increasing Reynolds number. At higher Reynolds numbers, Kármán vortices developed closer to the pin fins than for single, infinitely long cylinders. Transverse fluctuations correlated well with endwall heat transfer indicating that the Kármán vortices play a key role in energy transport.

Author(s):  
Jason K. Ostanek ◽  
Karen A. Thole

Pin-fin arrays are commonly used as compact heat exchangers for cooling the trailing edge of gas turbine airfoils. While much research has been devoted to the heat transfer characteristics of various pin-fin configurations, little work has been done to investigate the flowfield in pin-fin arrays. Such information may allow for further optimization of pin-fin configurations. A new pin-fin facility at large scale has been constructed to allow optical access for the use of non-intrusive measurement techniques such as laser Doppler velocimetry and time-resolved, digital particle image velocimetry. Using these techniques, the flow through a single row of pin-fins having a height-to-diameter ratio of 2 and span-to-diameter ratio of 2.5 was investigated. Results show that the length of the wake region decreases with increasing Reynolds number. At higher Reynolds numbers, Ka´rma´n vortices developed closer to the pin-fins than for single, infinitely long cylinders. Transverse fluctuations correlated well with endwall heat transfer indicating that the Ka´rma´n vortices play a key role in energy transport.


2013 ◽  
Vol 136 (4) ◽  
Author(s):  
Kathryn L. Kirsch ◽  
Jason K. Ostanek ◽  
Karen A. Thole

Pin fin arrays are most commonly used to promote convective cooling within the internal passages of gas turbine airfoils. Contributing to the heat transfer are the surfaces of the channel walls as well as the pin itself. Generally the pin fin cross section is circular; however, certain applications benefit from using other shapes such as oblong pin fins. The current study focuses on characterizing the heat transfer distribution on the surface of oblong pin fins with a particular focus on pin spacing effects. Comparisons were made with circular cylindrical pin fins, where both oblong and circular cylindrical pins had a height-to-diameter ratio of unity, with both streamwise and spanwise spacing varying between two and three diameters. To determine the effect of relative pin placement, measurements were taken in the first of a single row and in the third row of a multirow array. Results showed that area-averaged heat transfer on the pin surface was between 30 and 35% lower for oblong pins in comparison to cylindrical. While heat transfer on the circular cylindrical pin experienced one minimum prior to boundary layer separation, heat transfer on the oblong pin fins experienced two minimums, where one is located before the boundary layer transitions to a turbulent boundary layer and the other prior to separation at the trailing edge.


Author(s):  
Kathryn L. Kirsch ◽  
Jason K. Ostanek ◽  
Karen A. Thole

Pin fin arrays are most commonly used to promote convective cooling within the internal passages of gas turbine airfoils. Contributing to the heat transfer are the surfaces of the channel walls as well as the pin itself. Generally the pin fin cross-section is circular; however, certain applications benefit from using other shapes such as oblong pin fins. The current study focuses on characterizing the heat transfer distribution on the surface of oblong pin fins with a particular focus on pin spacing effects. Comparisons were made with circular cylindrical pin fins, where both oblong and circular cylindrical pins had a height-to-diameter ratio of unity, with both streamwise and spanwise spacing varying between two and three diameters. To determine the effect of relative pin placement, measurements were taken in the first of a single row and in the third row of a multi-row array. Results showed that area-averaged heat transfer on the pin surface was between 30 and 35 percent lower for oblong pins in comparison to cylindrical. While heat transfer on the circular cylindrical pin experienced one minimum prior to boundary layer separation, heat transfer on the oblong pin-fins experienced two minimums, where one is located before the boundary layer transitions to a turbulent boundary layer and the other prior to separation at the trailing edge.


Author(s):  
Kathryn L. Kirsch ◽  
Jason K. Ostanek ◽  
Karen A. Thole ◽  
Eleanor Kaufman

Arrays of variably-spaced pin fins are used as a conventional means to conduct and convect heat from internal turbine surfaces. The most common pin shape for this purpose is a circular cylinder. Literature has shown that beyond the first few rows of pin fins, the heat transfer augmentation in the array levels off and slightly decreases. This paper provides experimental results from two studies seeking to understand the effects of gaps in pin spacing (row removals) and alternative pin geometries placed in these gaps. The alternative pin geometries included large cylindrical pins and oblong pins with different aspect ratios. Results from the row removal study at high Reynolds number showed that when rows four through eight were removed, the flow returned to a fully-developed channel flow in the gap between pin rows. When larger alternative geometries replaced the fourth row, heat transfer increased further downstream into the array.


Author(s):  
Kathryn L. Kirsch ◽  
Karen A. Thole

Pin fin arrays are employed as an effective means for heat transfer enhancement in the internal passages of a gas turbine blade, specifically in the blade’s trailing edge. Various shapes of the pin itself have been used in such arrays. In this study, oblong pin fins are investigated whereby their long axis is perpendicular to the flow direction. Heat transfer measurements were taken at the pin mid-span with unheated endwalls to isolate the pin heat transfer. Results show important differences in the heat transfer patterns between a pin in the first row and a pin in the third row. In the third row, wider spanwise spacing allows for two peaks in heat transfer over the pin surface. Additionally, closer streamwise spacing leads to consistently higher heat transfer for the same spanwise spacing. Due to the blunt orientation of the pins, the peak in heat transfer occurs off the stagnation point.


2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Katharine K. Ferster ◽  
Kathryn L. Kirsch ◽  
Karen A. Thole

The demand for higher efficiency is ever present in the gas turbine field and can be achieved through many different approaches. While additively manufactured parts have only recently been introduced into the hot section of a gas turbine engine, the manufacturing technology shows promise for more widespread implementation since the process allows a designer to push the limits on capabilities of traditional machining and potentially impact turbine efficiencies. Pin fins are conventionally used in turbine airfoils to remove heat from locations in which high thermal and mechanical stresses are present. This study employs the benefits of additive manufacturing to make uniquely shaped pin fins, with the goal of increased performance over conventional cylindrical pin fin arrays. Triangular, star, and spherical shaped pin fins placed in microchannel test coupons were manufactured using direct metal laser sintering (DMLS). These coupons were experimentally investigated for pressure loss and heat transfer at a range of Reynolds numbers. Spacing, number of pin fins in the array, and pin fin geometry were variables that changed pressure loss and heat transfer in this study. Results indicate that the additively manufactured triangles and cylinders outperform conventional pin fin arrays, while stars and dimpled spheres did not.


Author(s):  
Oğuz Uzol ◽  
Cengiz Camci

Detailed experimental investigation of the wall heat transfer enhancement and total pressure loss characteristics for two alternative elliptical pin fin arrays is conducted and the results are compared to the conventional circular pin fin arrays. Two different elliptical pin fin geometries with different major axis lengths are tested, both having a minor axis length equal to the circular fin diameter and positioned at zero degrees angle of attack to the free stream flow. The major axis lengths for the two elliptical fins are 1.67 and 2.5 times the circular fin diameter, respectively. The pin fin arrays with H/D = 1.5 are positioned in a staggered 2 row configuration with 3 fins in the first row and 2 fins in the second row with S/D = X/D = 2. Endwall heat transfer and total pressure loss measurements are performed two diameter downstream of the pin fin arrays (X/D = 2) in a rectangular cross-section tunnel with an aspect ratio of 4.8 and for varying Reynolds numbers between 10000 and 47000 based on the inlet velocity and the fin diameter. Liquid Crystal Thermography is used for the measurement of convective heat transfer coefficient distributions on the endwall inside the wake. The results show that the wall heat transfer enhancement capability of the circular pin fin array is about 25–30% higher than the elliptical pin fin arrays in average. However in terms of total pressure loss, the circular pin fin arrays generate 100–200% more pressure loss than the elliptical pin fin arrays. This makes the elliptical fin arrays very promising cooling devices as an alternative to conventional circular pin fin arrays used in gas turbine blade cooling applications.


1984 ◽  
Vol 106 (1) ◽  
pp. 241-244 ◽  
Author(s):  
B. A. Brigham ◽  
G. J. VanFossen

Recently, several experiments concerning heat transfer from short pin fins have been conducted with the results indicating lower heat transfer from short pin fins than from longer pin fins found in tube banks and other similar configurations. Assessments of the effect of the number of pin rows and row geometry have also been made. It was felt that there was a need to determine the relative contribution of pin length to diameter ratio and pin row geometry on the heat transfer. Array-averaged heat transfer coefficients on pin and endwall surfaces were measured for two configurations of staggered arrays of short pin fins (length to diameter ratio of 4). One configuration contained eight streamwise rows of pins, while the other contained only four rows. Results showed that both the eight-row and the four-row configurations for an Lp/D of 4 exhibit higher heat transfer than in similar tests on shorter pin fins (Lp/D of 1/2 and 2). It was also found that for this Lp/D ratio the array-averaged heat transfer was slightly higher with eight rows of staggered pins than with only four rows.


1985 ◽  
Vol 107 (1) ◽  
pp. 190-197 ◽  
Author(s):  
E. M. Sparrow ◽  
S. B. Vemuri

Experiments were performed to determine the combined-mode natural convection/radiation heat transfer characteristics of highly populated arrays of rodlike cylindrical fins (i.e., pin fins). The fins were oriented with their axes horizontal and were attached to a vertical heated baseplate. The investigated parameters included the number of fins in the array, the fin length and diameter, the baseplate-to-ambient temperature difference, and the presence or absence of adjacent shrouding surfaces. Finning was found to be highly enhancing (up to a sixfold increase in heat transfer), and even the longest fins were highly efficient. When the number of fins was increased for fixed values of the other parameters, the heat transfer increased at first, attained a maximum, and then decreased. Arrays having different diameter fins yielded about the same performance when the surface area of the fin-baseplate assembly was held fixed. Shrouding surfaces positioned close to the array decreased the rate of heat transfer. Calculations showed that the contribution of radiation was substantial and was greatest for more populous arrays, for longer fins, and at small temperature differences.


Author(s):  
Yu Rao ◽  
Chaoyi Wan ◽  
Yuyang Liu ◽  
Jiang Qin

An experimental study has been conducted on multiple-jet impingement heat transfer in a narrow space with full-height pin fins under maximum cross flow scheme. Transient liquid crystal thermography method has been used to obtain the detailed impingement heat transfer distribution for the Reynolds numbers from 15,000 to 30,000. The experimental study shows that the spanwisely-averaged Nusselt number ratio Nu/(Re0.8 Pr1/3) is almost independent of Reynolds numbers, and the full-height pin-fin arrays can slightly improve the average Nusselt number on the endwall of the target plate by about 5.0%, and increase the pressure loss by up to about 17.9%. It is also found that heat transfer uniformity is also improved on the endwall of the target plate with pin fin arrays.


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