Design of a Variable Stiffness Actuator Based on Flexures

2011 ◽  
Vol 3 (3) ◽  
Author(s):  
Gianluca Palli ◽  
Giovanni Berselli ◽  
Claudio Melchiorri ◽  
Gabriele Vassura

Variable stiffness actuators can be used in order to achieve a suitable trade-off between performance and safety in robotic devices for physical human–robot interaction. With the aim of improving the compactness and the flexibility of existing mechanical solutions, a variable stiffness actuator based on the use of flexures is investigated. The proposed concept allows the implementation of a desired stiffness profile and range. In particular, this paper reports a procedure for the synthesis of a fully compliant mechanism used as a nonlinear transmission element, together with its experimental characterization. Finally, a preliminary prototype of the overall joint is depicted.

Author(s):  
Gianluca Palli ◽  
Claudio Melchiorri ◽  
Giovanni Berselli ◽  
Gabriele Vassura

The development of safe and dependable robots for physical human-robot interaction is actually changing the way robot are designed introducing several new technological issues. Outstanding examples are the adoption of soft covers and compliant transmissions or the definition of motion control laws that allow a compliant behavior in reaction to possible collisions, while preserving accuracy and performance during the motion in the free space. In this scenario, a growing interest is devoted to the study of variable stiffness joints. With the aim of improving the compactness and the flexibility of existing mechanical solutions, a variable stiffness joint based on the use of compliant flexures is investigated. The proposed concept allows the implementation of a desired stiffness profile and range along with the selection of the maximum joint deflection. In particular, this paper reports a systematic procedure for the synthesis of a fully-compliant mechanism used as a non-linear transmission, together with a preliminary design of the overall joint.


Soft Robotics ◽  
2015 ◽  
pp. 231-254 ◽  
Author(s):  
Sebastian Wolf ◽  
Thomas Bahls ◽  
Maxime Chalon ◽  
Werner Friedl ◽  
Markus Grebenstein ◽  
...  

Author(s):  
Yiwei Liu ◽  
Shipeng Cui ◽  
Yongjun Sun

AbstractThe safety of human-robot interaction is an essential requirement for designing collaborative robotics. Thus, this paper aims to design a novel variable stiffness actuator (VSA) that can provide safer physical human-robot interaction for collaborative robotics. VSA follows the idea of modular design, mainly including a variable stiffness module and a drive module. The variable stiffness module transmits the motion from the drive module in a roundabout manner, making the modularization of VSA possible. As the key component of the variable stiffness module, a stiffness adjustment mechanism with a symmetrical structure is applied to change the positions of a pair of pivots in two levers linearly and simultaneously, which can eliminate the additional bending moment caused by the asymmetric structure. The design of the double-deck grooves in the lever allows the pivot to move freely in the groove, avoiding the geometric constraint between the parts. Consequently, the VSA stiffness can change from zero to infinity as the pivot moves from one end of the groove to the other. To facilitate building a manipulator in the future, an expandable electrical system with a distributed structure is also proposed. Stiffness calibration and control experiments are performed to evaluate the physical performance of the designed VSA. Experiment results show that the VSA stiffness is close to the theoretical design stiffness. Furthermore, the VSA with a proportional-derivative feedback plus feedforward controller exhibits a fast response for stiffness regulation and a good performance for position tracking.


2020 ◽  
pp. 1-22
Author(s):  
Yinghao Ning ◽  
Hailin Huang ◽  
Wenfu Xu ◽  
Weimin Zhang ◽  
Bing Li

Abstract Variable stiffness actuators (VSAs) are widely explored as they could improve the safe performance for human-robot interaction and make the system torque controllable based on the internal compliance. This paper presents a novel VSA based on the cam-based relocation mechanism (CRM-VSA), which is utilized to change the locations of pivot and spring of a lever mechanism simultaneously. Consequently, such structure makes the actuator compacted and the stiffness regulation designable which could help engineers to pursue different demands of stiffness regulation. The simultaneous relocations of the pivot and spring also permit a wide range of adjustable stiffness. By introducing linear guide pairs, the internal friction of the relocations of pivot and spring could be greatly reduced, thus enhancing the energy efficiency. To evaluate the performance of the proposed CRM-VSA, the point-to-point control strategy is developed which contributes to a higher tracking accuracy and oscillation attenuation at both the start and end points of the trajectory. Additionally, the performance of torque controllability is also verified through experiments. These excellent capabilities enable the proposed CRM-VSA to be qualified for constructing a robotic arm towards service applications.


2020 ◽  
Vol 33 (1) ◽  
Author(s):  
Zhuang Zhang ◽  
Genliang Chen ◽  
Weicheng Fan ◽  
Wei Yan ◽  
Lingyu Kong ◽  
...  

Abstract Devices with variable stiffness are drawing more and more attention with the growing interests of human-robot interaction, wearable robotics, rehabilitation robotics, etc. In this paper, the authors report on the design, analysis and experiments of a stiffness variable passive compliant device whose structure is a combination of a reconfigurable elastic inner skeleton and an origami shell. The main concept of the reconfigurable skeleton is to have two elastic trapezoid four-bar linkages arranged in orthogonal. The stiffness variation generates from the passive deflection of the elastic limbs and is realized by actively switching the arrangement of the leaf springs and the passive joints in a fast, simple and straightforward manner. The kinetostatics and the compliance of the device are analyzed based on an efficient approach to the large deflection problem of the elastic links. A prototype is fabricated to conduct experiments for the assessment of the proposed concept. The results show that the prototype possesses relatively low stiffness under the compliant status and high stiffness under the stiff status with a status switching speed around 80 ms.


Author(s):  
Michael Boyarsky ◽  
Megan Heenan ◽  
Scott Beardsley ◽  
Philip Voglewede

This paper aims to emulate human motion with a robot for the purpose of improving human-robot interaction (HRI). In order to engineer a robot that demonstrates functionally similar motion to humans, aspects of human motion such as variable stiffness must be captured. This paper successfully determined the variable stiffness humans use in the context of a 1 DOF disturbance rejection task by optimizing a time-varying stiffness parameter to experimental data in the context of a neuro-motor Simulink model. The significant improved agreement between the model and the experimental data in the disturbance rejection task after the addition of variable stiffness demonstrates how important variable stiffness is to creating a model of human motion. To enable a robot to emulate this motion, a predictive stiffness model was developed that attempts to reproduce the stiffness that a human would use in a given situation. The predictive stiffness model successfully decreases the error between the neuro-motor model and the experimental data when compared to the neuro-motor model with a constant stiffness value.


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