Numerical and Experimental Investigation of Turning Flow Effects on Innovative Pin Fin Arrangements for Trailing Edge Cooling Configurations

2011 ◽  
Vol 134 (2) ◽  
Author(s):  
C. Bianchini ◽  
B. Facchini ◽  
F. Simonetti ◽  
L. Tarchi ◽  
S. Zecchi
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Surface Flow ◽  
Point Of View ◽  
Experimental Point ◽  
Outlet Section ◽  
Trailing Edge ◽  
Tip Mass

The effect of the array configuration of circular pin fins is investigated from a numerical and experimental point of view reproducing a typical cooling scheme of a real high pressure aero-engine blade. The airstream enters the domain of interest radially from the hub inlet and exits axially from the trailing edge (TE) outlet section. More than 100 turbulators are inserted in the wedge-shaped TE duct to enhance the heat transfer: A reference array implementing seven rows of staggered pins is compared with an innovative pentagonal arrangement. Investigations were made considering real engine flow conditions: Both numerical calculations and experimental measurements were performed fixing Re=18,000 and Ma=0.3 in the TE throat section. The effect of the tip mass flow rate was also taken into account, investigating 0% and 25% of the TE mass flow rate. The experimental activity was aimed at obtaining detailed heat transfer coefficient maps over the internal pressure side (PS) surface by means of the transient technique with thermochromic liquid crystals. Particle image velocimetry measurements were performed and surface flow visualizations were made by means of the oil and dye technique on the PS surface. Steady-state Reynolds averaged Navier–Stokes simulations were performed with two different computational fluid dynamics (CFD) codes: the commercial software Ansys CFX®11.0 and an in-house solver based on the opensource toolbox OpenFOAM®, to compare the performance and predictive capabilities. Turbulence was modeled by means of the k−ω shear stress transport (SST) model with a hybrid near-wall treatment allowing strong clustering of the wall of interest as well as quite coarse refinement on the other viscous surfaces.

Numerical and Experimental Investigation of Turning Flow Effects on Innovative Pin Fin Arrangements for Trailing Edge Cooling Configurations

2010 ◽  
Author(s):  
C. Bianchini ◽  
B. Facchini ◽  
F. Simonetti ◽  
L. Tarchi ◽  
S. Zecchi
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Surface Flow ◽  
Point Of View ◽  
Experimental Point ◽  
Outlet Section ◽  
Trailing Edge ◽  
Tip Mass

The effect of the array configuration of circular pin-fins is investigated from a numerical and experimental point of view reproducing a typical cooling scheme of a real high pressure aeroengine blade. The airstream enters the domain of interest radially from the hub inlet and exits axially from the trailing edge (TE) outlet section. More than one hundred turbulators are inserted in the wedge shaped TE duct to enhance the heat transfer: a reference array implementing 7 rows of staggered pins is compared with an innovative pentagonal arrangement. Investigations were made considering real engine flow conditions: both numerical calculations and experimental measurements were performed fixing Re = 18000 and Ma = 0.3 in the TE throat section. The effect of the tip mass flow rate was also taken into account, investigating 0% and 25% of the TE mass flow rate. The experimental activity was aimed at obtaining detailed heat transfer coefficient maps over the internal pressure side (PS) surface by means of the transient technique with thermochromic liquid crystals. Particle Image Velocimetry measurements were performed and surface flow visualizations were made by means of the oil & dye technique on the PS surface. Steady-state RANS simulations were performed with two different CFD codes: the commercial software Ansys CFX® 11.0 and an in-house solver based on the opensource toolbox OpenFOAM®, to compare the performance and predictive capabilities. Turbulence was modeled by means of the k–ω SST model with an hybrid near wall treatment allowing strong clustering of the wall of interest as well as quite coarse refinement on the other viscous surfaces.

Experimental/Numerical Investigation on the Effects of Trailing-Edge Cooling Hole Blockage on Heat Transfer in a Trailing-Edge Cooling Channel

2013 ◽  
Author(s):  
M. E. Taslim ◽  
X. Huang
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Turbulence Model ◽  
Mass Flow ◽  
Flow Rate ◽  
Transfer Coefficients ◽  
Trailing Edge ◽  
Edge Channel ◽  
Heat Transfer Coefficients ◽  
Near Wall

Hot and harsh environments, sometimes experienced by gas turbine airfoils, can create undesirable effects such as clogging of the cooling holes. Clogging of the cooling holes along the trailing edge of an airfoil on the tip side and its effects on the heat transfer coefficients in the cooling cavity around the clogged holes is the main focus of this investigation. Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven cross-over jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall that simulated the cooling holes along the trailing edge of the airfoil. Tests were run for the baseline case with all exit holes open and for cases in which 2, 3 and 4 exit holes on the airfoil tip side were clogged. All tests were run for two cross-over jet angles. The first set of tests were run for zero angle between the jet axis and the trailing-edge channel centerline. The jets were then tilted towards the ribs by five degrees. Results of the two set of tests for a range of jet Reynolds number from 10,000 to 35,000 were compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multi-block, multi-grid, unstructured/adaptive commercial software was used in this investigation. The realizable k – ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each cross-over and each exit hole from the total flow for different geometries. The major conclusions of this study were: a) Clogging of the exit holes near the airfoil tip alters the distribution of the coolant mass flow rate through the crossover holes and changes the flow structure. Depending on the number of clogged exit holes (from 3 to 6, out of 12), the tip-end crossover hole experienced from 35% to 49% reductions in its mass flow rate while the root-end crossover hole, under the same conditions, experienced an increase of the same magnitude in its mass flow rate, b) up to 64% reduction in heat transfer coefficients on the tip-end surface areas around the clogged holes were observed which might have devastating effects on the airfoil life. At the same time, a gain in heat transfer coefficient of up 40% was observed around the root-end due to increased crossover flows, c) Numerical heat transfer results with the use of the realizable k – ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were generally in a reasonable agreement with the test results. The overall difference between the CFD and test results was about 10%.

Heat Transfer, Pressure Drop, and Mass Flow Rate in Pin Fin Channels With Long and Short Trailing Edge Ejection Holes

1989 ◽  
Vol 111 (2) ◽  
pp. 116-123 ◽  
Author(s):  
S. C. Lau ◽  
J. C. Han ◽  
T. Batten
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Radial Flow ◽  
Trailing Edge ◽  
Test Channel ◽  
Pin Fin ◽  
Edge Flow

Experiments have been conducted to study the turbulent heat transfer and friction characteristics in pin fin channels with small trailing edge ejection holes that are commonly found in modern internally cooled turbine airfoils. The main objective of the investigation is to examine the effects of varying the length and the configuration of the trailing edge ejection holes on the overall heat transfer, the overall pressure drop, the local pressure distribution, and the local mass flow rate distribution in the pin fin channel. The staggered pin fin array (L/D = 1.0, X/D = S/D = 2.5) in the test channel has 15 rows of three pins. The diameter of the ejection holes is one-half the diameter of the pins. There are 30 or 23 ejection holes on one of the side walls of the test channel and six similar ejection holes at the radial flow exit. Experimental results are obtained for two trailing edge ejection hole lengths, four ejection hole configurations, and Reynolds numbers between 10,000 and 60,000. The results show that the overall heat transfer increases when the length of the trailing edge ejection holes is increased and when the trailing edge ejection holes are configured so that much of the cooling air is forced to flow farther downstream in the radial flow direction before exiting the pin fin channel through ejection holes. The overall Nusselt number can be correlated with an equation of the form NuD = a (ReD)b, where the values of the exponent b are about the same for all the test cases with trailing edge flow ejection. Results also show that the increase in the overall heat transfer is generally accompanied by an increase in the overall pressure drop (that is, an increase in the required pumping power), except that the overall heat transfer is lower and the overall pressure drop is higher when there is no radial flow ejection. In the cases with both radial and trailing edge flow ejection, about 15 to 20 percent of the flow exits through the tip bleed holes.

The Effect of Side Wall Mass Extraction on Pressure Loss and Heat Transfer of a Ribbed Rectangular Two-Pass Internal Cooling Channel

2010 ◽  
Vol 133 (2) ◽  
Author(s):  
Marco Schüler ◽  
Frank Zehnder ◽  
Bernhard Weigand ◽  
Jens von Wolfersdorf ◽  
Sven Olaf Neumann
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Loss ◽  
Side Wall ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Trailing Edge ◽  
Wall Mass

Gas turbine blades are often cooled by using combined internal and external cooling methods where for internal cooling purposes, usually, serpentine passages are applied. In order to optimize the design of these serpentine passages it is inevitable to know the influence of mass extraction due to film cooling holes, dust holes, or due to side walls for feeding successive cooling channels as for the trailing edge on the internal cooling performance. Therefore, the objective of the present study was to analyze the influence of side wall mass extraction on pressure loss and heat transfer distribution in a two-pass internal cooling channel representing a cooling scheme with flow towards the trailing edge. The investigated rectangular two-pass channel consisted of an inlet and outlet duct with a height-to-width ratio of H/W=2 connected by a 180 deg sharp bend. The tip-to-web distance was kept constant at Wel/W=1. The mass extraction was realized using several circular holes in the outlet pass side wall. Two geometric configurations were investigated: A configuration with mass extraction solely in the outlet pass and a configuration with mass extraction in the bend region and outlet pass. The extracted mass flow rate was 0%, 10%, and 20% of the inlet channel mass flow. Spatially resolved heat transfer distributions were obtained using the transient thermochromic liquid crystal technique. Pressure losses were determined in separate experiments by local static pressure measurements. Furthermore, a computational study was performed solving the Reynolds-averaged Navier–Stokes equations using the commercial finite-volume solver FLUENT. The numerical grids were generated using the hybrid grid generator CENTAUR. Three different turbulence models were considered: the realizable k-ε model with two-layer wall treatment, the k-ω-SST model, and the v2-f model. The experimental data of the investigation of side wall ejection showed that the heat transfer in the bend region slightly increased when the ejection were in operation, while the heat transfer in the section of the outlet channel with side wall ejection was nearly not affected. After this section, a decrease in heat transfer was observed, which can be attributed to the decreased mainstream mass flow rate.

The Effect of Side Wall Mass Extraction on Pressure Loss and Heat Transfer of a Ribbed Rectangular Two-Pass Internal Cooling Channel

2009 ◽  
Author(s):  
Marco Schu¨ler ◽  
Frank Zehnder ◽  
Bernhard Weigand ◽  
Jens von Wolfersdorf ◽  
Sven Olaf Neumann
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Loss ◽  
Side Wall ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Trailing Edge ◽  
Wall Mass

Gas turbine blades are often cooled by using combined internal and external cooling methods, where for internal cooling purposes usually serpentine passages are applied. In order to optimize the design of these serpentine passages it is inevitable to know the influence of mass extraction due to film cooling holes, dust holes or due to side walls for feeding successive cooling channels as for the trailing edge on the internal cooling performance. Therefore, the objective of the present study was to analyse the influence of side wall mass extraction on pressure loss and heat transfer distribution in a two-pass internal cooling channel representing a cooling scheme with flow towards the trailing edge. The investigated rectangular two-pass channel consisted of an inlet and outlet duct with a height-to-width ratio of H/W = 2 connected by a 180° sharp bend. The tip-to-web distance was kept constant at Wel/W = 1. The mass extraction was realized using several circular holes in the outlet pass side wall. Two geometric configurations were investigated: A configuration with mass extraction solely in the outlet pass, and a configuration with mass extraction in the bend region and outlet pass. The extracted mass flow rate was 0%, 10%, and 20% of the inlet channel mass flow. Spatially resolved heat transfer distributions were obtained using the transient thermochromic liquid crystal technique. Pressure losses were determined in separate experiments by local static pressure measurements. Furthermore, a computational study was performed solving the Reynolds-Averaged Navier-Stokes equations (RANS method) using the commercial Finite-Volume solver FLUENT. The numerical grids were generated using the hybrid grid generator CENTAUR. Three different turbulence models were considered: the realizable k-ε model with two-layer wall treatment, the k-ω-SST model, and the v2-f model. The experimental data of the investigation of side wall ejection showed that the heat transfer in the bend region slightly increased when the ejection was in operation, while the heat transfer in the section of the outlet channel with side wall ejection was nearly not affected. After this section a decrease in heat transfer was observed which can be attributed to the decreased mainstream mass flow rate.

Experimental/Numerical Investigation on the Effects of Trailing-Edge Cooling Hole Blockage on Heat Transfer in a Trailing-Edge Cooling Channel

2014 ◽  
Vol 136 (8) ◽  
Author(s):  
M. E. Taslim ◽  
X. Huang
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Turbulence Model ◽  
Mass Flow ◽  
Flow Rate ◽  
Transfer Coefficients ◽  
Trailing Edge ◽  
Edge Channel ◽  
Heat Transfer Coefficients ◽  
Near Wall

Hot and harsh environments, sometimes experienced by gas turbine airfoils, can create undesirable effects such as clogging of the cooling holes. Clogging of the cooling holes along the trailing edge of an airfoil on the tip side and its effects on the heat transfer coefficients in the cooling cavity around the clogged holes is the main focus of this investigation. Local and average heat transfer coefficients were measured in a test section simulating a rib-roughened trailing edge cooling cavity of a turbine airfoil. The rig was made up of two adjacent channels, each with a trapezoidal cross sectional area. The first channel supplied the cooling air to the trailing-edge channel through a row of racetrack-shaped slots on the partition wall between the two channels. Eleven crossover jets, issued from these slots entered the trailing-edge channel, impinged on eleven radial ribs and exited from a second row of race-track shaped slots on the opposite wall that simulated the cooling holes along the trailing edge of the airfoil. Tests were run for the baseline case with all exit holes open and for cases in which 2, 3, and 4 exit holes on the airfoil tip side were clogged. All tests were run for two crossover jet angles. The first set of tests were run for zero angle between the jet axis and the trailing-edge channel centerline. The jets were then tilted towards the ribs by five degrees. Results of the two set of tests for a range of jet Reynolds number from 10,000 to 35,000 were compared. The numerical models contained the entire trailing-edge and supply channels with all slots and ribs to simulate exactly the tested geometries. They were meshed with all-hexa structured mesh of high near-wall concentration. A pressure-correction based, multiblock, multigrid, unstructured/adaptive commercial software was used in this investigation. The realizable k-ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were used for turbulence closure. Boundary conditions identical to those of the experiments were applied and several turbulence model results were compared. The numerical analyses also provided the share of each crossover and each exit hole from the total flow for different geometries. The major conclusions of this study were: (a) clogging of the exit holes near the airfoil tip alters the distribution of the coolant mass flow rate through the crossover holes and changes the flow structure. Depending on the number of clogged exit holes (from 3 to 6, out of 12), the tip-end crossover hole experienced from 35% to 49% reductions in its mass flow rate while the root-end crossover hole, under the same conditions, experienced an increase of the same magnitude in its mass flow rate. (b) Up to 64% reduction in heat transfer coefficients on the tip-end surface areas around the clogged holes were observed which might have devastating effects on the airfoil life. At the same time, a gain in heat transfer coefficient of up 40% was observed around the root-end due to increased crossover flows. (c) Numerical heat transfer results with the use of the realizable k-ε turbulence model in combination with enhanced wall treatment approach for the near wall regions were generally in a reasonable agreement with the test results. The overall difference between the CFD and test results was about 10%.

Effect of pre-swirl nozzle closure modes on unsteady flow and heat transfer characteristics in a pre-swirl system of aero-engine

2021 ◽  
pp. 095441002110191
Author(s):  
Gaowen Liu ◽  
Zhao Lei ◽  
Aqiang Lin ◽  
Qing Feng ◽  
Yan Chen
Keyword(s):  
Heat Transfer ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Temperature Drop ◽  
Thermodynamic Characteristics ◽  
Circumferential Direction ◽  
Temperature Changes ◽  
Air Supply ◽  
Cooling Air

The pre-swirl system is of great importance for temperature drop and cooling air supply. This study aims to investigate the influencing mechanism of heat transfer, nonuniform thermodynamic characteristics, and cooling air supply sensitivity in a pre-swirl system by the application of the flow control method of the pre-swirl nozzle. A novel test rig was proposed to actively control the supplied cooling air mass flow rate by three adjustable pre-swirl nozzles. Then, the transient problem of the pre-swirl system was numerically conducted by comparison with 60°, 120°, and 180° rotating disk cavity cases, which were verified with the experiment results. Results show that the partial nozzle closure will aggravate the fluctuation of air supply mass flow rate and temperature. When three parts of nozzles are closed evenly at 120° in the circumferential direction, the maximum value of the nonuniformity coefficient of air supply mass flow rate changes to 3.1% and that of temperature changes to 0.25%. When six parts of nozzles are closed evenly at 60° in the circumferential direction, the maximum nonuniformity coefficient of air supply mass flow rate changes to 1.4% and that of temperature changes to 0.20%. However, different partial nozzle closure modes have little effect on the average air supply parameters. Closing 14.3% of the nozzle area will reduce the air supply mass flow rate by 9.9% and the average air supply temperature by about 1 K.

Heat Transfer and Flow Friction Characteristics for Compact Cold Plates

2003 ◽  
Vol 125 (1) ◽  
pp. 104-113 ◽  
Author(s):  
Chang-Yuan Liu ◽  
Ying-Huei Hung
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Nusselt Number ◽  
Thermal Resistance ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Average Nusselt Number ◽  
Cold Plate ◽  
Air Mass

Both experimental and theoretical investigations on the heat transfer and flow friction characteristics of compact cold plates have been performed. From the results, the local and average temperature rises on the cold plate surface increase with increasing chip heat flux or decreasing air mass flow rate. Besides, the effect of chip heat flux on the thermal resistance of cold plate is insignificant; while the thermal resistance of cold plate decreases with increasing air mass flow rate. Three empirical correlations of thermal resistance in terms of air mass flow rate with a power of −0.228 are presented. As for average Nusselt number, the effect of chip heat flux on the average Nusselt number is insignificant; while the average Nusselt number of the cold plate increases with increasing Reynolds number. An empirical relationship between Nu¯cp and Re can be correlated. In the flow frictional aspect, the overall pressure drop of the cold plate increases with increasing air mass flow rate; while it is insignificantly affected by chip heat flux. An empirical correlation of the overall pressure drop in terms of air mass flow rate with a power of 1.265 is presented. Finally, both heat transfer performance factor “j” and pumping power factor “f” decrease with increasing Reynolds number in a power of 0.805; while they are independent of chip heat flux. The Colburn analogy can be adequately employed in the study.

scholarly journals Thermal Characteristics Analysis on Multi- Heat Pipe Induced Heat Exchanger

2019 ◽  
Vol 9 (2S2) ◽  
pp. 143-147 ◽  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Pipe ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Cold Water ◽  
Hot Water ◽  
Working Fluid ◽  
Physical Parameters

In this investigation of multi heat pipe induced in heat exchanger shows the developments in heat transfer is to improve the efficiency of heat exchangers. Water is used as a heat transfer fluid and acetone is used as a working fluid. Rotameter is set to measure the flow rate of cold water and hot water. To maintain the parameter as experimental setup. Then set the mass flow rate of hot water as 40 LPH, 60LPH, 80 LPH, 100LPH, 120 LPH and mass flow rate of cold water as 20 LPH, 30 LPH, 40 LPH, 50 LPH, and 60 LPH. Then 40 C, 45 ºC, 50 ºC, 55 C, 60 ºC are the temperatures of hot water at inlet are maintained. To find some various physical parameters of Qc , hc , Re ,, Pr , Rth. The maximum effectiveness of the investigation obtained from condition of Thi 60 C, Tci 32 C and 100 LPH mhi, 60 LPH mci the maximum effectiveness attained as 57.25. Then the mhi as 100 LPH, mci as 60 LPH and Thi at 40 C as 37.6%. It shows the effectiveness get increased about 34.3 to the maximum conditions.

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