Effects of an Axisymmetric Contoured Endwall on a Nozzle Guide Vane: Convective Heat Transfer Measurements

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
A. A. Thrift ◽  
K. A. Thole ◽  
S. Hada

Heat transfer is a critical factor in the durability of gas turbine components, particularly in the first vane. An axisymmetric contour is sometimes used to contract the cross sectional area from the combustor to the first stage vane in the turbine. Such contouring can lead to significant changes in the endwall flows, thereby altering the heat transfer. This paper investigates the effect of axisymmetric contouring on the endwall heat transfer of a nozzle guide vane. Heat transfer measurements are performed on the endwalls of a planar and contoured passage whereby one endwall is modified with a linear slope in the case of the contoured passage. Included in this study is upstream leakage flow issuing from a slot normal to the inlet axis. Each of the endwalls within the contoured passage presents a unique flow field. For the contoured passage, the flat endwall is subject to an increased acceleration through the area contraction, while the contoured endwall includes both increased acceleration and a turning of streamlines due to the slope. Results indicate heat transfer is reduced on both endwalls of the contoured passage relative to the planar passage. In the case of all endwalls, increasing leakage mass flow rate leads to an increase in heat transfer near the suction side of the vane leading edge.

Author(s):  
A. A. Thrift ◽  
K. A. Thole ◽  
S. Hada

Heat transfer is a critical factor in the durability of gas turbine components, particularly in the first vane. An axisymmetric contour is sometimes used to contract the cross sectional area from the combustor to the first stage vane in the turbine. Such contouring can lead to significant changes in the endwall flows thereby altering the heat transfer. This paper investigates the effect of axisymmetric contouring on endwall heat transfer of a nozzle guide vane. Heat transfer measurements are performed on the endwalls of a planar and contoured passage whereby one endwall is modified with a linear slope in the case of the contoured passage. Included in this study is upstream leakage flow issuing from a slot normal to the inlet axis. Each of the endwalls within the contoured passage presents a unique flowfield. For the contoured passage, the flat endwall is subject to an increased acceleration through the area contraction while the contoured endwall includes both increased acceleration and a turning of streamlines due to the slope. Results indicate heat transfer is reduced on both endwalls of the contoured passage relative to the planar passage. In the case of all endwalls, increasing leakage mass flow rate leads to an increase in heat transfer near the suction side of the vane leading edge.


Author(s):  
Peng Guan ◽  
Yanting Ai ◽  
Yi Xu ◽  
Ming Zhao ◽  
Jing Tian

To analyze the measurement error of thermocouple covered by mounting coating, which is mainly used in air-engine nozzle guide vane temperature test, a mathematical model of the temperature measurement structure was established referring to Mark Ⅱ nozzle guide vane. Based on the heat-flow coupling theory and conjugate heat transfer analysis, the Navier-Stokes equations and heat transfer problem were solved by using SST γ-θ turbulence model. The effects of coating position, coating thickness and coating edge fillet on the temperature of test positions were investigated, respectively. From this study, we find that the temperature predicted by SST γ-θ turbulence model well caters for the test data. The maximum error between calculation and test result is less than 10%. When the leading edge coating is near to the transition point of the suction side, the temperature error will increase. Comparing with that on the middle surface of the pressure side and the leading surface of the suction side, the thermocouple coating has slight effect on the temperature measurement accuracy of the middle surface and the trailing surface of the suction side. If the coating thickness is less than the total temperature boundary layer thickness, the measurement accuracy is almost unaffected. To apply a fillet to the leading edge of thermocouple coating is an effective method to improve the measurement accuracy.


2017 ◽  
Vol 139 (11) ◽  
Author(s):  
Ioanna Aslanidou ◽  
Budimir Rosic

This paper presents an experimental investigation of the concept of using the combustor transition duct wall to shield the nozzle guide vane leading edge. The new vane is tested in a high-speed experimental facility, demonstrating the improved aerodynamic and thermal performance of the shielded vane. The new design is shown to have a lower average total pressure loss than the original vane, and the heat transfer on the vane surface is overall reduced. The peak heat transfer on the vane leading edge–endwall junction is moved further upstream, to a region that can be effectively cooled as shown in previously published numerical studies. Experimental results under engine-representative inlet conditions showed that the better performance of the shielded vane is maintained under a variety of inlet conditions.


Author(s):  
Arun Kumar Pujari ◽  
Bhamidi Prasad ◽  
Nekkanti Sitaram

Experimental and computational heat transfer investigations are reported in the interior side of a nozzle guide vane (NGV) subjected to combined impingement and film cooling. The domain of study is a two dimensional five-vane cascade having four passages. Each vane has a chord length of 228 mm and the pitch distance between the vanes is 200 mm. The vane internal surface is cooled by dry air supplied through the two impingement inserts: the front and the aft. The mass flow through the impingement chamber is varied, for a fixed spacing (H) to jet diameter (d) ratio of 1.2. The surface temperature distributions, at certain locations of the vane interior, are measured by pasting strips of liquid crystal sheets. The vane interior surface temperature distribution is also obtained by computations carried out by using Shear stress transport (SST) k-ω turbulence model in the ANSY FLUENT-14 flow solver. The computational data are in good agreement with the measured values of temperature. The internal heat transfer coefficients are thence determined along the leading edge and the mid span region from the computational data.


Author(s):  
Hans Reiss ◽  
Albin Bölcs

Film cooling and heat transfer measurements were carried out on a cooled nozzle guide vane in a linear cascade, using a transient liquid crystal technique. Three flow conditions were realized: the nominal operating condition of the vane with an exit Reynolds number of 1.47e6, as well as two lower flow conditions: Re2L = 1.0e6 and 7.5e5. The vane model was equipped with a single row of inclined round film cooling holes with compound angle orientation on the suction side. Blowing ratios ranging form 0.3 to 1.5 were covered, all using foreign gas injection (CO2) yielding an engine-representative density ratio of 1.6. Two distinct states of the incoming boundary layer onto the injection station were compared, an undisturbed laminar boundary layer as it forms naturally on the suction side, and a fully turbulent boundary layer which was triggered with a trip wire upstream of injection. The aerodynamic flow field is characterized in terms of profile Mach number distribution, and the associated heat transfer coefficients around the uncooled airfoil are presented. Both detailed and spanwise averaged results of film cooling effectiveness and heat transfer coefficients are shown on the suction side, which indicate considerable influence of the state of the incoming boundary layer on the performance of a film cooling row. The influence of the mainstream flow condition on the film cooling behavior at constant blowing ratio is discussed for three chosen injection regimes.


Author(s):  
Rohit A. Oke ◽  
Terrence W. Simon

This paper describes the advantages of introducing film cooling flow through the endwall upstream of the first stage nozzle guide vane. To perform these studies, a linear cascade is built. It consists of three vanes and two endwalls that form two passages. One endwall is flat and the other is contoured from upstream of the leading edge, continuing through the passage. The approach flow is of high turbulence and large length scale, representative of the engine combustor exit flow. Film cooling flow is introduced through two successive rows of slots, a single row of slots and slots that have particular area distributions in the pitchwise direction. Measurements are taken by heating the film cooling flow slightly above the main flow temperature and recording temperature distributions in the film cooling flow-main flow mixing zone at various axial planes. The single and double slot injection cases represent base-line injection geometries. They show that at lower ratios of coolant to main flow momentum fluxes, film cooling flow migrates toward the suction side due to secondary flow. At higher ratios, the pressure side endwall region is cooled more effectively. Observations are drawn by comparing the baseline injection cases with cases of different geometries for which slots are blocked partially to re-distribute mass and momentum injection rates of the emerging flow. The downstream evolutions of temperature contours are discussed. The idea is to utilize secondary flows to control pitchwise coolant distributions.


Author(s):  
Arun Kumar Pujari ◽  
Prasad B. V. S. S. Subrahmanyaa ◽  
Sitaram Nekkanti

Experimental and computational heat transfer investigations are reported in the interior mid span of the pressure surface of a Nozzle Guide Vane (NGV) subjected to combined impingement and film cooling. The study is carried out by considering a two dimensional cascade domain having four passages formed between the five vane each has a chord length of 228 mm and spacing (between the blades) of 200 mm. The vane internal surface is cooled by two impingement inserts namely front and aft impingement tubes. The front impingement tube is used to cool the internal side of the leading edge of the NGV whereas the aft impingement tube is used to cool mainly the mid span of the internal surface. The mass flow through the impingement chamber is varied for a fixed target plate distance to jet diameter ratio of 1.12. The surface temperature at the mid chord region was measured by liquid crystal technique. The surface temperature obtained from both experiments and computations are compared and the computationally obtained average heat transfer coefficient distribution along chord reported. The flow structure variation along the chord and its effect on Nusselt number distribution is presented. The computation is carried out by using Shear stress transport (SST) k-ω turbulence model in the ANSY FLUENT-14 flow solver.


Author(s):  
Ranjan Saha ◽  
Boris I. Mamaev ◽  
Jens Fridh ◽  
Björn Laumert ◽  
Torsten H. Fransson

Experiments are conducted to investigate the effect of the pre-history in the aerodynamic performance of a three-dimensional nozzle guide vane with a hub leading edge contouring. The performance is determined with two pneumatic probes (5 hole and 3 hole) concentrating mainly on the endwall. The investigated vane is a geometrically similar gas turbine vane for the first stage with a reference exit Mach number of 0.9. Results are compared for the baseline and filleted cases for a wide range of operating exit Mach numbers from 0.5 to 0.9. The presented data includes loading distributions, loss distributions, fields of exit flow angles, velocity vector and vorticity contour, as well as, mass-averaged loss coefficients. The results show an insignificant influence of the leading edge fillet on the performance of the vane. However, the pre-history (inlet condition) affects significantly in the secondary loss. Additionally, an oil visualization technique yields information about the streamlines on the solid vane surface which allows identifying the locations of secondary flow vortices, stagnation line and saddle point.


Author(s):  
Shuo Mao ◽  
Ridge A. Sibold ◽  
Stephen Lash ◽  
Wing F. Ng ◽  
Hongzhou Xu ◽  
...  

Abstract Nozzle guide vane platforms often employ complex cooling schemes to mitigate ever-increasing thermal loads on endwall. Understanding the impact of advanced cooling schemes amid the highly complex three-dimensional secondary flow is vital to engine efficiency and durability. This study analyzes and describes the effect of coolant to mainstream blowing ratio, momentum ratio and density ratio for a typical axisymmetric converging nozzle guide vane platform with an upstream doublet staggered, steep-injection, cylindrical hole jet purge cooling scheme. Nominal flow conditions were engine representative and as follows: Maexit = 0.85, Reexit/Cax = 1.5 × 106 and an inlet large-scale freestream turbulence intensity of 16%. Two blowing ratios were investigated, each corresponding to upper and lower engine extrema at M = 3.5 and 2.5, respectively. For each blowing ratio, the coolant to mainstream density ratio was varied between DR = 1.2, representing typical experimental neglect of coolant density, and DR = 1.95, representative of typical engine conditions. An optimal coolant momentum ratio between = 6.3 and 10.2 is identified for in-passage film effectiveness and net heat flux reduction, at which the coolant suppresses and overcomes secondary flows but imparts minimal turbulence and remains attached to endwall. Progression beyond this point leads to cooling effectiveness degradation and increased endwall heat flux. Endwall heat transfer does not scale well with one single parameter; increasing with increasing mass flux for the low density case but decreasing with increasing mass flux of high density coolant. From the results gathered, both coolant to mainstream density ratio and blowing ratio should be considered for accurate testing, analysis and prediction of purge jet cooling scheme performance.


Sign in / Sign up

Export Citation Format

Share Document