Effect of Lüders Plateau on Fracture Response and Toughness of Pipelines Subject to Extreme Plastic Bending

2011 ◽  
Vol 133 (5) ◽  
Author(s):  
Nikzad Nourpanah ◽  
Farid Taheri

The reeling technique presents an economical pipeline installation method for offshore oil and gas applications, especially for thick-wall (low D/t) pipelines. During reeling, the pipe is subjected to large plastic bending strains up to 3%. In thick-wall pipes, the tensile fracture response of the pipeline/girth weld would normally be the governing limit state. Seamless line pipes are preferred for the reeling applications in which the Lüders plateau is often exhibited in materials stress-strain response. In this paper, the fracture response of such pipelines is investigated from a continuum perspective using a nonlinear 3D finite element analysis. A typical pipeline with a hypothetical defect is considered, with the material having a range of Lüders strains and strain hardening indices. Results show that the Lüders plateau modifies the shape of the moment-strain response curves of the pipe, as well as the J-integral fracture response. It is observed that the response is always bounded between two limiting material models, which are (i) the elastic-perfectly plastic stress-strain response and (ii) the conventional elastic-strain hardening plasticity response, without a Lüders plateau. Also, the Lüders plateau was observed to decrease the crack opening stress ahead of the crack tip and thus the crack tip constraint. On the other hand, the presence of a Lüders plateau elevates the near tip plastic strain and stress triaxiality fields, thus promoting ductile fracture. A micromechanical damage integral model coupled with a modified boundary layer analysis was incorporated to study this aspect. Based on the findings of this study, it is believed that the presence of Lüders plateau could significantly alter the fracture response and toughness of pipes subject to relatively high strains.

Author(s):  
James D. Hart ◽  
Nasir Zulfiqar ◽  
Joe Zhou

Buried pipelines can be exposed to displacement-controlled environmental loadings (such as landslides, earthquake fault movements, etc.) which impose deformation demands on the pipeline. When analyzing pipelines for these load scenarios, the deformation demands are typically characterized based on the curvature and/or the longitudinal tension and compression strain response of the pipe. The term “strain demand” is used herein to characterize the calculated longitudinal strain response of a pipeline subject to environmentally-induced deformation demands. The shape of the pipe steel stress-strain relationship can have a significant effect on the pipe strain demands computed using pipeline deformation analyses for displacement-controlled loading conditions. In general, with sufficient levels of imposed deformation demand, a pipe steel stress-strain curve with a relatively abrupt or “sharp” elastic-to-plastic transition will tend to lead to larger strain demands than a stress-strain curve with a relatively rounded elastic-to-plastic transition. Similarly, a stress-strain curve with relatively low strain hardening modulus characteristics will tend to lead to larger strain demands than a stress-strain curve with relatively high strain hardening modulus characteristics. High strength UOE pipe can exhibit significant levels of anisotropy (i.e., the shapes of the stress-strain relationships in the longitudinal tension/compression and hoop tension/compression directions can be significantly different). To the extent that the stress-strain curves in the different directions can have unfavorable shape characteristics, it follows that anisotropy can also play an important role in pipeline strain demand evaluations. This paper summarizes a pipeline industry research project aimed at evaluation of the effects of anisotropy and the shape of pipe steel stress-strain relationships on pipeline strain demand for X80 and X100 UOE pipe. The research included: a review of pipeline industry literature on the subject matter; a discussion of pipe steel plasticity concepts for UOE pipe; characterization of the anisotropy and stress-strain curve shapes for both conventional and high strain pipe steels; development of representative analytical X80 and X100 stress-strain relationships; and evaluation of a large matrix of ground-movement induced pipeline deformation scenarios to evaluate key pipe stress-strain relationship shape and anisotropy parameters. The main conclusion from this work is that pipe steel specifications for high strength UOE pipe for strain-based design applications should be supplemented to consider shape-characterizing parameters such as the plastic complementary energy.


2001 ◽  
Vol 695 ◽  
Author(s):  
Sauri Gudlavalleti ◽  
Sharvan Kumar ◽  
Lallit Anand

ABSTRACTFree-standing gold thin-film tension specimens of thicknesses in the range 500-700 nm were fabricated by e-beam deposition methods. The films have grains which have thicknesses essentially equal to the film thickness, and an in-plane grain-size distribution which is bi-modal, with a collection of small grains with an average size of 130 nm, and another collection of larger grains with an average size of 380 nm. The films possess a strong texture with the {111} crystallographic planes aligned with the plane of the film. The thin-film specimens have been tested in simple tension using a novel testing machine which enables measurement of the elastic-plastic stress-strain response of the films with high resolution. The experiments show that the gold thin-films have an initial yield strength of around 100 MPa, which is followed by rapid strain hardening to a stress level of 360 MPa at a strain of only ~1.2%, at which point the specimens fail abruptly. Transmission electron microscopy (TEM) investigations of the deformed films shows that the rapid strain hardening is attributable to extensive dislocation activity in the larger grains. The reason behind the low ductility in our gold specimens is still unclear, but it may be attributable to the observed lack of dislocation activity in the smaller grains, whose boundaries then serve as easier sites for alternative inelastic mechanisms such as grain boundary sliding and decohesion leading to low macroscopic strains to failure.


Author(s):  
Yupeng Zhang ◽  
Alan Needleman

Abstract Instrumented indentation tests provide an attractive means for obtaining data to characterize the plastic response of engineering materials. One difficulty in doing this is that the relation between the measured indentation force versus indentation depth response and the plastic stress-strain response is not unique. Materials with very different uniaxial stress-strain curves can give essentially identical curves of indentation force versus indentation depth. Zhang et al. (2019, “Identification of Plastic Properties From Conical Indentation Using a Bayesian-Type Statistical Approach,” ASME J. Appl. Mech., 86, p. 011002) numerically generated “experimental” conical indentation data and showed that using surface profile data and indentation force versus indentation depth data together with a Bayesian-type statistical analysis permitted the uniaxial plastic stress-strain response to be identified even for materials with indistinguishable indentation force versus indentation depth curves. The same form of hardening relation was used in the identification process as was used to generate the “experimental” data. Generally, a variety of power law expressions have been used to characterize the uniaxial plastic stress-strain response of engineering materials, and, of course, the form that gives the best fit for a material is not known a priori. Here, we use the same Bayesian statistics-based analysis but consider four characterizations of the plastic uniaxial stress-strain response and show that the identification of the hardening relation parameters and the associated uniaxial stress-strain response is not very sensitive to the form of the power law strain hardening relation chosen even with data that have significant noise.


1982 ◽  
Vol 10 (1) ◽  
pp. 37-54 ◽  
Author(s):  
M. Kumar ◽  
C. W. Bert

Abstract Unidirectional cord-rubber specimens in the form of tensile coupons and sandwich beams were used. Using specimens with the cords oriented at 0°, 45°, and 90° to the loading direction and appropriate data reduction, we were able to obtain complete characterization for the in-plane stress-strain response of single-ply, unidirectional cord-rubber composites. All strains were measured by means of liquid mercury strain gages, for which the nonlinear strain response characteristic was obtained by calibration. Stress-strain data were obtained for the cases of both cord tension and cord compression. Materials investigated were aramid-rubber, polyester-rubber, and steel-rubber.


2018 ◽  
Vol 122 (1255) ◽  
pp. 1352-1370 ◽  
Author(s):  
H. Liu ◽  
B.G. Falzon ◽  
G. Catalanotti ◽  
W. Tan

ABSTRACTCarbon fibres with high tensile strength are being increasingly utilised in the manufacture of advanced composite aerostructures. A Modified Compact Tension (MCT) specimen is often deployed to measure the longitudinal intralaminar fracture toughness but a high tensile strength often leads to premature damage away from the crack tip. We present an approach whereby the MCT specimen is supported by external fixtures to prevent premature damage. In addition, we have developed a novel measurement technique, based on the fibre failure strain and C-scanning, to determine the crack length in the presence of surface sublaminate delamination which masks the crack tip location. A set of cross-ply specimens, with a ((90/0)s)4 layup, were manufactured from an IMS60/epoxy composite system Two different data reduction schemes, compliance calibration and the area method, are used to determine the fibre-dominated initiation and propagation intralaminar fracture toughness values. Propagation values of fracture toughness were measured at 774.9 ± 5.2% kJ/m2 and 768.5 ± 4.1% kJ/m2, when using the compliance calibration method and the area method, respectively. Scanning Electron Microscopy (SEM) is carried out on the fracture surface to obtain insight into the damage mechanism of high-tensile-strength fibre-reinforced unidirectional composites. The measured tensile fracture toughness value is used in a fully validated computational model to simulate the physical test.


2016 ◽  
Vol 853 ◽  
pp. 281-285
Author(s):  
Jun Hui Zhang ◽  
Yan Wei Dai

Creep crack within weldments are very common in engineering practices, and the cracking location in these welding structures always appears at the HAZ location. The mismatch effect on the mixed mode creep crack is still not clear in these available literatures. The aim of this paper is to investigate the mismatch influence on the creep crack of mixed mode thoroughly. A mixed mode creep crack within HAZ is established in this paper. The leading factor that dominates the creep crack tip field under mixed loading mode is studied. The influences of mismatch effect on mode mixity, stress distribution and stress triaxiality are proposed. The difference of mixed mode creep crack and normal mode I or mode II creep crack are compared. The influence of mixity factor on the transient and steady state creep of crack tip are also analyzed.


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