Gas Turbine Combustor Flow Structure Control Through Modification of the Chamber Geometry

Author(s):  
B. S. Mohammad ◽  
J. Cai ◽  
San-Mou Jeng

As combustors are put in service, problems such as erosion, hot spots, and liner oxidation occur, and a solution based on lessons learned is essential to avoid similar problems in future combustor generations. In the present paper, a combustor flow structure control via combustor geometry alteration is investigated using laser Doppler velocimetry. Mainly, three configurations are studied. The first configuration is that of a swirl cup feeding a dump (rectangular cross section) combustor. The rectangular chamber is configured with a width to breadth (w/b) ratio of 85%. The second configuration is similar to the first one, but a combustion dome is installed. The dome is configured with a 9 deg difference in the expansion angle on both sides (asymmetric dome). The third configuration is that of a swirl cup and a combustion dome installed in a prototype combustor (single annular combustor (SAC) sector), with both primary and secondary dilution jets blocked. The SAC is configured with a cross sectional area that decreases toward the exit through the tilting of the inner combustor liner. The results show that the combustion dome eliminates the corner recirculation zone and the low velocity region close to the combustor walls. The combustion dome asymmetry results in a significant asymmetry in the velocity magnitude, as well as the turbulence activities and the tilting of the central recirculation zone (CRZ) toward the surface with the higher expansion angle. The liner tilting results in a 40% reduction in the length of the CRZ. However, once the primary jets are open, they define the termination point of the CRZ. The chamber w/b ratio results in a CRZ with the same diameter ratio (85%) in all configurations. Interestingly, the maximum reverse flow velocity is roughly constant in all measurement plans and configurations up to a downstream distance of 1R (R is the flare radius). However, with open primary jets, the CRZ strength increases appreciably. It appears that the confinement dictates both the flow field outside the CRZ and the size of the CRZ, while the swirl cup configuration mainly influences the strength of the CRZ. Regarding turbulence activities, the presence of the dome damps the fluctuations in the expanding swirling jet region. On the other hand, the primary jets increase the turbulence activities appreciably in the jet impingement region, as well as the upper portion of the CRZ (60% increase).

Author(s):  
Yi-Huan Kao ◽  
Samir B. Tambe ◽  
San-Mou Jeng

An experimental study has been conducted to study the effect of the dome geometry on the aerodynamic characteristics of a non-reacting flow field. The flow was generated by a counter-rotating radial-radial swirler consisting of an inner, primary swirler generating counter-clockwise rotation and an outer, secondary swirler generating clockwise rotation. The dome geometry was modified by introducing dome expansion angles of 60° and 45° with respect to the swirler centerline, in addition to the baseline case of sudden expansion (90°). The flow downstream of the swirler is confined by a 50.8mm × 50.8mm × 304.8mm (2″ × 2″ × 12″) plexiglass chamber. A two-component laser doppler velocimetry (LDV) system was used to measure the velocities in the flow field. The dome geometry is seen to have a clear impact on mean swirling flow structure near the swirler exit rather than the downstream flow field. For the configurations with 60° and 45° expansion, no corner recirculation zone is observed and the swirling flow structure is asymmetric due to the non-axisymmetric dome geometry. The cross-section area of central recirculation zone is larger for dome geometry with 60° expansion angle, as compared to the 90° and 45° cases. The configurations with 60° and 45° expansion have higher magnitudes of negative velocity inside the core of central recirculation zone, as compared to the configuration with 90° expansion angle.


Author(s):  
Wessam Estefanos ◽  
Samir Tambe ◽  
San-Mou Jeng

A series of experiments have been conducted to study the effect of the flare expansion angle on the mean and unsteady behavior of the non-reacting swirling flow using a water test rig. The flow was examined in water using a 3X model of a counter rotating radial-radial swirler. Three flares having expansion angles of 30.9°, 35.9° and 40.9° with respect to the swirler centerline were tested. 2D high speed Particle Image Velocimetry (PIV) measurements were employed to study the instantaneous and mean velocity fields. Tests were conducted at a Reynolds number equivalent to an air pressure drop of 4% for the corresponding 1X model of the swirler under atmospheric conditions. The flare expansion angle was found to have a clear impact on the mean, turbulent and dynamic behavior of the swirling flow. With the increase in the flare expansion angle, the width of the Center Toroidal Recirculation Zone (CTRZ) increased. The length and width of the Corner Recirculation Zone decreased with increasing the flare angle. For the 30.9° flare, the high turbulence regions extended further axially compared to the other two flares. Strong flow instability was observed on the boundaries of the reverse flow zones. A temporal FFT approach was used to obtain the dominant frequencies of flow instability based on the instantaneous velocity data. The dominant frequency of this instability was slightly lower for the 30.9° flare angle. High turbulent kinetic energy (TKE) was located in the vicinity of the unstable shear layers originating from the CTRZ and CRZ. The TKE reached its maximum near the center for the 30.9° flare and near the walls for the 35.9° and 40.9° flares. The phase angle difference between the high TKE regions was 3.14 radians, indicating a circumferential mode of instability. The obtained results give a clear explanation on the mechanisms driving the flow instability and how these mechanisms change with the change in the flare angle. These results also serve as a tool to validate CFD models.


Author(s):  
Bassam Mohammad ◽  
San-Mou Jeng

The method of admission of the swirling flow to the combustion chamber has a strong influence on the flow field structure in Gas Turbine Combustors (GTC). Two different exit configurations are studied. The first configuration is that of a swirl cup that ends only with a splash plate such that there is a sudden unguided expansion as the flow emanates from the swirl cup. The second is a swirl cup that ends with a splash plate and an asymmetric combustion dome. Laser Doppler Velocimetry (LDV) measurements are conducted in the horizontal plane (X-Y), for both configurations, 5mm from the flare exit. Also, LDV measurements are conducted in two vertical planes passing by the combustor centerline (X-Z and Y-Z). The results reveal a significant difference in the flow structure for both configurations. The combustion dome appears to reduce the turbulence activities close to the exit of the swirl cup. In addition, the presence of the combustion dome eliminates the corner recirculation zone and the low velocity region close to the combustor walls. It is interesting to see that the asymmetry of the combustion dome (9° difference in the expansion angle on both sides) results in a significant asymmetry in the velocity magnitude as well as the turbulence activities. Moreover, the asymmetry in the combustion dome results in a tilting of the CRZ toward the surface with the higher expansion angle. The results highlight the importance of the proper and careful design of the GTC front section. The experiments are conducted in a dump combustor (rectangular cross section). To study the effect of the chamber geometry on the flow field, the base configuration is installed in an annular combustor sector and LDV measurements are conducted in the axial radial plane (X-Z). The flow field as well as the shape of the CRZ are significantly different in both cases. The CRZ height reduced by 40% with the swirl cup installed to the SAC sector. The results emphasize the strong influence of the confinement on the flow structure.


2021 ◽  
Author(s):  
Fırat Kıyıcı ◽  
Mustafa Perçin

Abstract This experimental study investigates the effect of confinement ratio (CR) on the flow field of a counter-rotating radial-radial swirler. Two-dimensional two-component (2D2C) particle image velocimetry (PIV) measurements are performed at the mid-plane of the jet. Four different confinement ratios (i.e., 10.4, 23.4, 41.6 and unconfined) are considered at a swirl number of 1.2. The results reveal the presence of a central toroidal recirculation zone (CTRZ) in all cases extending inside the jet which indicates the existence of an adverse pressure gradient. For the unconfined swirling jet, the recirculation zone is small in size and exists at the exit of the jet. For the CR = 41.6 case, on the other hand, there exist two separate recirculation zones with the first one being similar to the unconfined case in terms of size and axial position, while the second one being larger in size and positioned at a more downstream location. Variation of the axial velocity along the centerline of the jet for this case indicates the presence of an adverse pressure gradient only in the close-jet region correlated with the first recirculation zone. For the smaller CR values, a single massive CTRZ emerges. This leads to increase in the expansion angle of the swirling jet as the CR decreases. Correspondingly, the radial velocity at the jet exit increases. For the confined cases with a single recirculation zone, the length and the width to cross-section ratio increase with the CR. On the other hand, the ratio of the reverse flow rate to total mass flow rate decreases with increasing CR values.


2011 ◽  
Vol 347-353 ◽  
pp. 2428-2431
Author(s):  
Bing Ge ◽  
Shu Sheng Zang ◽  
Pei Qing Guo

This paper focuses on investigating the flow structures in a multi-hole swirl burner. Using the Particle Image Velocimetry(PIV) technique, the experiment measured the velocity distributions of the swirling flame in a muti-hole burner. The experiments show that there is a central recirculation zone (CRZ) in the middle of the flow field, and two counter-rotating vortices exist along the centerline symmetrically. With fuel jet increase: the width of recirculating zone and axial mean velocity peaks changes little; length of recirculation zone and the biggest reverse flow velocity increases; the expansion angle of swirling jet increase at first, and then changes little; axial non-uniform coefficient of outlet reduces at first, and then increases. With airflow velocity increase: axial mean velocity peaks increase; the dimension of recirculating zone and the expansion angle of swirling jet are unchanged; axial non-uniform coefficient of outlet increases.The data from this experiment is helpful for optimization of the swirl burner design, and can be established as benchmarks for the development and validation of swirl combustion numerical simulations.


2001 ◽  
Vol 68 (6) ◽  
pp. 865-868 ◽  
Author(s):  
P. Ladeve`ze ◽  
J. G. Simmonds

The exact theory of linearly elastic beams developed by Ladeve`ze and Ladeve`ze and Simmonds is illustrated using the equations of plane stress for a fully anisotropic elastic body of rectangular shape. Explicit formulas are given for the cross-sectional material operators that appear in the special Saint-Venant solutions of Ladeve`ze and Simmonds and in the overall beamlike stress-strain relations between forces and a moment (the generalized stress) and derivatives of certain one-dimensional displacements and a rotation (the generalized displacement). A new definition is proposed for built-in boundary conditions in which the generalized displacement vanishes rather than pointwise displacements or geometric averages.


Author(s):  
Johnny S. Issa ◽  
Alfonso Ortega

An experimental investigation was conducted to explore the flow behavior, pressure drop, and heat transfer due to free air jet impingement on square in-line pin fin heat sinks (PFHS) mounted on a plane horizontal surface. A parametrically consistent set of aluminum heat sinks with fixed base dimension of 25 × 25 mm was used, with pin heights varying between 12.5 mm and 22.5 mm, and fin thickness between 1.5 mm and 2.5 mm. A 6:1 contracting nozzle having a square outlet cross sectional area of 25 × 25 mm was used to blow air at ambient temperature on the top of the heat sinks with velocities varying from 2 to 20 m/s. The ratio of the gap between the jet exit and the pin tips to the pin height, the so-called tip clearance ratio, was varied from 0 (no tip clearance) to 1. The stagnation pressure recovered at the center of the heat sink was higher for tall pins than short pins. The pressure loss coefficient showed a little dependence on Re, increased with increasing pin density, and pin diameter, and decreased with increasing pin height and clearance ratio. The overall base-to-ambient thermal resistance decreased with increasing Re number, pin density and pin diameter. Surprisingly, the dependence of the thermal resistance on the pin height and clearance ratio was shown to be mild at low Re, and to vanish at high Re number.


2011 ◽  
Vol 134 (3) ◽  
Author(s):  
Mohammad A. Elyyan ◽  
Danesh K. Tafti

Large-eddy simulations are used to investigate Coriolis forces effect on flow structure and heat transfer in a rotating dimpled channel. Two geometries with two dimple depths are considered, δ=0.2 and 0.3 of channel height, for a wide range of rotation number, Rob=0.0–0.70, based on mean bulk velocity and channel height. It is found that the turbulent flow is destabilized near the trailing side and stabilized near the leading side, with secondary flow structures generated in the channel under the effect of Coriolis forces. Higher heat transfer levels are obtained at the trailing surface of the channel, especially in regions of flow reattachment and boundary layer regeneration at the dimple surface. Coriolis forces showed a stronger effect on the flow structure for the shallow dimple geometry (δ=0.2) compared with the deeper dimple where the growth and shrinkage of the flow recirculation zone in the dimple cavity with rotation were more pronounced than the deep dimple geometry (δ=0.3). Under the action of rotation, heat transfer augmentation increased by 57% for δ=0.2 and by 70% for δ=0.3 on the trailing side and dropped by 50% for δ=0.2 and by 45% for δ=0.3 on the leading side from that of the stationary case.


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