Visco-Elastohydrodynamic Model of a Hydraulic Rod Seal During Transient Operation

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Azam Thatte ◽  
Richard F. Salant
Keyword(s):  
Contact Mechanics ◽  
Contact Pressure ◽  
Fluid Pressure ◽  
Pressure Change ◽  
Elastic Behavior ◽  
Transient Operation ◽  
Fluid Films ◽  
Computational Framework ◽  
Pressure Distributions ◽  
Deformation Mechanics

A visco-elastohydrodynamic model of a hydraulic rod seal during transient operation has been developed. The model includes analyses of the macro- and microscale deformation mechanics and contact mechanics, and the microscale fluid mechanics. Viscoelasticity enters the analysis through the deformation mechanics and through the contact mechanics. A hybrid finite element-finite volume computational framework is developed to solve the highly coupled governing equations. Viscoelasticity is seen to affect the leakage and friction characteristics of the seal through its effects on the changing fluid pressure and contact pressure distributions as the rod velocity and sealed pressure change during a cycle. Compared with purely elastic behavior, viscoelasticity increases the fluid pressure and the contact pressure significantly in the sealing region closest to the sealed end, shifts the fluid pressure peaks away from the sealed end during the instroke, and enhances the cavitation during the outstroke. It results in thicker fluid films and produces a significant increase in the Poiseuille flow during the instroke.

Numerical Model of a Reciprocating Hydraulic Rod Seal

2006 ◽  
Vol 129 (1) ◽  
pp. 91-97 ◽  
Author(s):  
Richard F. Salant ◽  
Nicholas Maser ◽  
Bo Yang
Keyword(s):  
Numerical Model ◽  
Fluid Mechanics ◽  
Contact Mechanics ◽  
Thickness Distribution ◽  
Computational Procedure ◽  
Element Analysis ◽  
Pressure Distributions ◽  
Influence Coefficients ◽  
Mechanics Analysis ◽  
Deformation Mechanics

A numerical model of an elastomeric reciprocating hydraulic rod seal has been constructed. The model consists of coupled fluid mechanics, deformation mechanics, and contact mechanics analyses, with an iterative computational procedure. The fluid mechanics analysis consists of the solution of the Reynolds equation, using flow factors to account for surface roughness. Deformation of the seal is computed through the use of influence coefficients, obtained from an off-line finite element analysis. The contact mechanics analysis uses the Greenwood and Williamson model. The seal model is used to predict leakage rate, friction force, fluid and contact pressure distributions, and film thickness distribution. Results for a typical seal show that the seal operates with mixed lubrication, and the seal roughness plays an important role in determining whether or not the seal leaks.

Influence of the contact with friction on the deformation behavior of advanced high strength steels in the Nakajima test

2021 ◽  
pp. 030932472110212
Author(s):  
Mohammad Mehdi Kasaei ◽  
Marta C Oliveira
Keyword(s):  
Finite Element ◽  
Friction Coefficient ◽  
Strain Rate ◽  
Contact Pressure ◽  
Deformation Behaviour ◽  
High Strength Steels ◽  
High Strength ◽  
Advanced High Strength Steels ◽  
Deformation Mechanics ◽  
Nakajima Test

This work presents a new understanding on the deformation mechanics involved in the Nakajima test, which is commonly used to determine the forming limit curve of sheet metals, and is focused on the interaction between the friction conditions and the deformation behaviour of a dual phase steel. The methodology is based on the finite element analysis of the Nakajima test, considering different values of the classic Coulomb friction coefficient, including a pressure-dependent model. The validity of the finite element model is examined through a comparison with experimental data. The results show that friction affects the location and strain path of the necking point by changing the strain rate distribution in the specimen. The strain localization alters the contact status from slip to stick at a portion of the contact area from the pole to the necking zone. This leads to the sharp increase of the strain rate at the necking point, as the punch rises further. The influence of the pressure-dependent friction coefficient on the deformation behaviour is very small, due to the uniform distribution of the contact pressure in the Nakajima test. Moreover, the low contact pressure range attained cannot properly replicate real contact condition in sheet metal forming processes of advanced high strength steels.

Analysis on sealing performance of VL seals based on mixed lubrication theory

2019 ◽  
Vol 71 (1) ◽  
pp. 54-60 ◽  
Author(s):  
Shixian Xu ◽  
Zhengtao Su ◽  
Jian Wu
Keyword(s):  
Finite Element ◽  
Film Thickness ◽  
Finite Element Model ◽  
Friction Factor ◽  
Contact Pressure ◽  
Element Model ◽  
Mixed Lubrication ◽  
Content Type ◽  
Deformation Mechanics ◽  
The Finite Element Model

Purpose This paper aims to research the influence of pressure, friction factors, roughness and actuating speed to the mixed lubrication models of outstroke and instroke. Design/methodology/approach Mixed lubrication model is solved by finite volume method, which consists of coupled fluid mechanics, deformation mechanics and contact mechanics analyses. The influence of friction factor on the finite element model is also considered. Then, contact pressure, film thickness, friction and leakage have been studied. Findings It was found that the amount of leakage is sensitive to the film thickness. The larger the film thickness is, the greater the influence received from the friction factor, however, the effect of oil film on the friction is negligible. The friction is determined mainly by the contact pressure. The trend of friction and leakage influenced by actuating velocity and roughness is also obtained. Originality/value The influence of friction factor on the finite element model is considered. This can make the calculation more accurate.

Numerical analysis of the transient wear and lubrication behaviors of misaligned journal bearings caused by linear shaft misalignment

2021 ◽  
pp. 1-17
Author(s):  
Tianyou Yang ◽  
Yanfeng Han ◽  
Yijia Wang ◽  
Guo Xiang
Keyword(s):  
Numerical Model ◽  
Film Thickness ◽  
Contact Pressure ◽  
Elastic Deformation ◽  
Journal Bearing ◽  
Fluid Pressure ◽  
Axial Direction ◽  
Wear Depth ◽  
Wear Process ◽  
Journal Misalignment

Abstract The purpose of this study is to investigate the role of the misalignment journal, caused by journal elastic deformation, on the transient wear and mixed lubrication performances using a numerical model. In the numerical model, the transient geometry lubrication clearance considering the journal misalignment, the transient elastic deformation and the transient wear depth are incorporated to evaluate the transient film thickness during wear process. The evolutions, under different external loads, of the wear depth, wear rate, elastic deformation, film thickness, fluid pressure and contact pressure are calculated by the numerical model. Furthermore, the calculated results of the misaligned journal bearing are compared with those of the aligned journal bearing. The results show that the distributions of the wear depth, film pressure and elastic deformation are asymmetric along the axial direction and the peak values of them shift toward the back end when the journal misalignment is considered. The maximum wear depth, maximum fluid pressure, maximum contact pressure and maximum elastic deformation of the misaligned journal condition are significantly larger than those of the aligned journal condition.

A Unified Theory for the Pressure Change of Sudden Expansions and Contractions Based on the Momentum Balance

2021 ◽  
Author(s):  
Sebastian Müller ◽  
Andreas Malcherek
Keyword(s):  
Control Volume ◽  
Pressure Change ◽  
Sudden Expansion ◽  
Momentum Balance ◽  
Unified Approach ◽  
Pressure Distributions ◽  
Analytical Functions ◽  
Specific Geometry ◽  
Control Volumes ◽  
Pressure Changes

Abstract In this paper a unified approach based on the momentum balance is presented, capable of predicting the pressure change of sudden contractions and sudden expansions. The use of empirically determined correction coefficients is not necessary. Therefore, the momentum balance is derived similarly for both applications but with different control volumes. The control volume takes into account the specific geometry of the hydraulic structure. With a properly chosen control volume, the unified approach requires coefficients that account for the velocity as well as pressure distributions on the boundaries of the control volume. These coefficients can be obtained by parameterizing the results of numerical simulations by simple analytical functions. The numerical model itself is validated by checking the simulated pressure change against calculated or measured pressure changes. It is found that the formulation of the momentum balance for the sudden expansion is more complex compared with the sudden contraction. The prediction of the pressure change of flows through sudden expansions can be improved by applying the momentum balance non-idealized. Most of the correction coefficients originate from an inappropriate application of Bernoulli’s energy conservation principle. Consequently, this leads to a gap between theory and experimental results. The proposed unified approach solely contains physical coefficients that are used to substitute integrals by averaged expressions.

Leakage Analysis of a High Pressure Flange Connection Under Bending Moments: An Analytic Procedure

2014 ◽  
Author(s):  
Matthias Bortz ◽  
Rolf Wink
Keyword(s):  
High Pressure ◽  
Contact Pressure ◽  
Fluid Pressure ◽  
Safety Margin ◽  
Bending Moment ◽  
Operating Conditions ◽  
Bending Moments ◽  
Spherical Lens ◽  
Flange Connection ◽  
Bolt Stress

High pressure flange connections for LDPE plants are designed using lens ring gaskets and bolted flange connections. The sealing principle is to achieve a high contact pressure between the spherical lens shape and the conical tube end. This contact pressure must exceed the fluid pressure by a safety margin under all operating conditions. Bending moments acting on the flange connection will create an uneven distribution of contact pressure over the lens ring surface. In this paper a procedure is shown to analyse the influence of the bending moment under consideration of internal pressure on a flange connection using 3-dimensional finite element models. The variations in bolt stress and distribution of contact pressures due to the bending moment are of specific interest. A first approach will be provided to derive some simplified design rules regarding leakage assessment of such flange connections.

Computational Simulation of Synovial Fluid Kinematics of the Scapholunate Joint

2019 ◽  
Vol 24 (02) ◽  
pp. 169-174
Author(s):  
Yoke-Rung Wong ◽  
Sophie Sok Huei Tay ◽  
Ita Suzana Mat Jais ◽  
Hwa-Liang Leo ◽  
Chee-Fui Lieu ◽  
...  
Keyword(s):  
Synovial Fluid ◽  
Fluid Model ◽  
Computational Simulation ◽  
Fluid Pressure ◽  
Pressure Change ◽  
Carpal Bones ◽  
Ligament Injury ◽  
Maximum Pressure ◽  
Fluid Interface ◽  
Volume Method

Background: The interaction between wrist kinematics and synovial fluid pressure has yet to be studied. To our knowledge, this is the first study to determine the effect of scapholunate joint kinematics on synovial fluid pressure change using finite volume method. Methods: The carpal bones of a cadaveric hand were obtained from Computed Tomography (CT) scans. CT images of the carpal bones were segmented and reconstructed into 3D model. The 3D synovial fluid model between the scaphoid and lunate was constructed and then used for computational simulations. The kinematics data of scapholunate joint obtained from radioulnar deviation of the wrist was investigated. Results: It was found that the pressure in synovial fluid varied from -1.68 to 2.64 Pa with maximum pressure located at the scaphoid-fluid interface during the radial deviation. For ulnar deviation, the pressure increased gradually from the scaphoid-fluid interface towards the lunate-fluid interface (-1.37 to 0.37 Pa). Conclusions: This new computational model provides a basis for the study of pathomechanics of ligament injury with the inclusion of synovial fluid.

Analysis on the Contact Pressure Distribution of Chemical Mechanical Polishing by the Bionic Polishing Pad with Phyllotactic Pattern

2011 ◽  
Vol 215 ◽  
pp. 217-222 ◽  
Author(s):  
Y.S. Lv ◽  
Nan Li ◽  
Jun Wang ◽  
Tian Zhang ◽  
Min Duan ◽  
...  
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Chemical Mechanical Polishing ◽  
Mechanical Polishing ◽  
Wafer Surface ◽  
Boundary Edge ◽  
Contact Pressure Distribution ◽  
Element Analysis ◽  
Pressure Distributions ◽  
Polishing Pad

In order to make the contact pressure distribution of polishing wafer surface more uniform during chemical mechanical polishing (CMP), a kind of the bionic polishing pad with sunflower seed pattern has been designed based on phyllotaxis theory, and the contact model and boundary condition of CMP have been established. Using finite element analysis, the contact pressure distributions between the polishing pad and wafer have been obtained when polishing silicon wafer and the effects of the phyllotactic parameter of polishing pad on the contact pressure distribution are found. The results show that the uniformity of the contact pressure distribution can be improved and the singularity of the contact pressure in the boundary edge of polished wafer can be decreased when the reasonable phyllotactic parameters are selected.

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