Novel High-Performing Single-Pressure Combined Cycle With CO2 Capture

Author(s):  
Nikolett Sipöcz ◽  
Klas Jonshagen ◽  
Mohsen Assadi ◽  
Magnus Genrup

The European electric power industry has undergone considerable changes over the past two decades as a result of more stringent laws concerning environmental protection along with the deregulation and liberalization of the electric power market. However, the pressure to deliver solutions in regard to the issue of climate change has increased dramatically in the last few years and has given rise to the possibility that future natural gas-fired combined cycle (NGCC) plants will also be subject to CO2 capture requirements. At the same time, the interest in combined cycles with their high efficiency, low capital costs, and complexity has grown as a consequence of addressing new challenges posed by the need to operate according to market demand in order to be economically viable. Considering that these challenges will also be imposed on new natural gas-fired power plants in the foreseeable future, this study presents a new process concept for natural gas combined cycle power plants with CO2 capture. The simulation tool IPSEpro is used to model a 400 MW single-pressure NGCC with post-combustion CO2 capture using an amine-based absorption process with monoethanolamine. To improve the costs of capture, the gas turbine GE 109FB is utilizing exhaust gas recirculation, thereby, increasing the CO2 content in the gas turbine working fluid to almost double that of conventional operating gas turbines. In addition, the concept advantageously uses approximately 20% less steam for solvent regeneration by utilizing preheated water extracted from heat recovery steam generator. The further recovery of heat from exhaust gases for water preheating by use of an increased economizer flow results in an outlet stack temperature comparable to those achieved in combined cycle plants with multiple-pressure levels. As a result, overall power plant efficiency as high as that achieved for a triple-pressure reheated NGCC with corresponding CO2 removal facility is attained. The concept, thus, provides a more cost-efficient option to triple-pressure combined cycles since the number of heat exchangers, boilers, etc., is reduced considerably.

Author(s):  
Nikolett Sipo¨cz ◽  
Klas Jonshagen ◽  
Mohsen Assadi ◽  
Magnus Genrup

The European electric power industry has undergone considerable changes over the past two decades as a result of more stringent laws concerning environmental protection along with the deregulation and liberalization of the electric power market. However, the pressure to deliver solutions in regard to the issue of climate change has increased dramatically in the last few years and given the rise to the possibility that future natural gas-fired combined cycle (NGCC) plants will also be subject to CO2 capture requirements. At the same time, the interest in combined cycles with their high efficiency, low capital costs and complexity has grown as a consequence of addressing new challenges posed by the need to operate according to market demand in order to be economically viable. Considering that these challenges will also be imposed on new natural gas-fired power plants in the foreseeable future, this study presents a new process concept for natural gas combined cycle power plants with CO2 capture. The simulation tool IPSEpro is used to model a 400 MW single-pressure NGCC with post-combustion CO2 capture, using an amine-based absorption process with Monoethanolamine. To improve the costs of capture the gas turbine, GE 109FB, is utilizing exhaust gas recirculation, thereby increasing the CO2 content in the gas turbine working fluid to almost double that of conventional operating gas turbines. In addition, the concept advantageously uses approximately 20% less steam for solvent regeneration by utilizing preheated water extracted from HRSG. The further recovery of heat from exhaust gases for water preheating by use of an increased economizer flow results in an outlet stack temperature comparable to those achieved in combined cycle plants with multiple pressure levels. As a result, overall power plant efficiency as high as that achieved for a triple-pressure reheated NGCC with corresponding CO2 removal facility is attained. The concept thus provides a more cost-efficient option to triple-pressure combined cycles since the number of heat exchangers, boilers, etc. is reduced considerably.


2013 ◽  
Vol 135 (02) ◽  
pp. 30-35
Author(s):  
Lee S. Langston

This article presents a study on new electric power gas turbines and the advent of shale natural gas, which now are upending electrical energy markets. Energy Information Administration (EIA) results show that total electrical production cost for a conventional coal plant would be 9.8 cents/kWh, while a conventional natural gas fueled gas turbine combined cycle plant would be a much lower at 6.6 cents/kWh. Furthermore, EIA estimates that 70% of new US power plants will be fueled by natural gas. Gas turbines are the prime movers for the modern combined cycle power plant. On the natural gas side of the recently upended electrical energy markets, new shale gas production and the continued development of worldwide liquefied natural gas (LNG) facilities provide the other element of synergism. The US natural gas prices are now low enough to compete directly with coal. The study concludes that the natural gas fueled gas turbine will continue to be a growing part of the world’s electric power generation.


2002 ◽  
Vol 124 (06) ◽  
pp. 50-52
Author(s):  
Lee Longston

This article focuses on gas turbines that were produced in 2001 spanning a wide range of capacities. As the engineer's most versatile energy converters, gas turbines producing thrust power continued in 2001 to propel most of the world's aircraft, both military and commercial. The largest commercial jet engines today can produce as much as 120,000 pounds thrust, or some 534,000 Newton. More natural gas pipeline capacity will be added to feed the surge in gas-driven electric power plants that have been corning online in the United States and other parts of the world. The gas turbine may come to be used in a new, commercially promising closed-cycle configuration. A South African company has been working on plans to build and test a prototype of a closed-cycle electric power gas turbine, which uses helium gas as the working fluid and a helium-cooled nuclear reactor to provide heat to power the cycle. If the gas turbine-nuclear reactor power plant is successful, the gas turbine may be the key to yet another energy conversion device, as it has been with record-setting numbers of combined-cycle plants installed worldwide.


Author(s):  
Stéphanie Hoffmann ◽  
Michael Bartlett ◽  
Matthias Finkenrath ◽  
Andrei Evulet ◽  
Tord Peter Ursin

This paper presents the results of an evaluation of advanced combined cycle gas turbine plants with precombustion capture of CO2 from natural gas. In particular, the designs are carried out with the objectives of high efficiency, low capital cost, and low emissions of carbon dioxide to the atmosphere. The novel cycles introduced in this paper are comprised of a high-pressure syngas generation island, in which an air-blown partial oxidation reformer is used to generate syngas from natural gas, and a power island, in which a CO2-lean syngas is burnt in a large frame machine. In order to reduce the efficiency penalty of natural gas reforming, a significant effort is spent evaluating and optimizing alternatives to recover the heat released during the process. CO2 is removed from the shifted syngas using either CO2 absorbing solvents or a CO2 membrane. CO2 separation membranes, in particular, have the potential for considerable cost or energy savings compared with conventional solvent-based separation and benefit from the high-pressure level of the syngas generation island. A feasibility analysis and a cycle performance evaluation are carried out for large frame gas turbines such as the 9FB. Both short-term and long-term solutions have been investigated. An analysis of the cost of CO2 avoided is presented, including an evaluation of the cost of modifying the combined cycle due to CO2 separation. The paper describes a power plant reaching the performance targets of 50% net cycle efficiency and 80% CO2 capture, as well as the cost target of 30$ per ton of CO2 avoided (2006 Q1 basis). This paper indicates a development path to this power plant that minimizes technical risks by incremental implementation of new technology.


2015 ◽  
Vol 137 (12) ◽  
pp. 54-55
Author(s):  
Lee S. Langston

This article explains how combined cycle gas turbine (CCGT) power plants can help in reducing greenhouse gas from the atmosphere. In the last 25 years, the development and deployment of CCGT power plants represent a technology breakthrough in efficient energy conversion, and in the reduction of greenhouse gas production. Existing gas turbine CCGT technology can provide a reliable, on-demand electrical power at a reasonable cost along with a minimum of greenhouse gas production. Natural gas, composed mostly of methane, is a hydrocarbon fuel used by CCGT power plants. Methane has the highest heating value per unit mass of any of the hydrocarbon fuels. It is the most environmentally benign of fuels, with impurities such as sulfur removed before it enters the pipeline. If a significant portion of coal-fired Rankine cycle plants are replaced by the latest natural gas-fired CCGT power plants, anthropogenic carbon dioxide released into the earth’s atmosphere would be greatly reduced.


Author(s):  
Yoshiaki Nishimura ◽  
Sadahiro Ohno ◽  
Shinya Ishikawa ◽  
Junichiro Masada ◽  
Kazumasa Takata

As global warming becomes increasingly serious, Japan has committed to reduce the CO2 emission by 25% from 1990 levels in Japan with preconditions by the end of 2020. To reach such the difficult target, resources and energy utilizations should be more efficient than before. Tohoku Electric Power Company, Inc. (Tohoku-EPCO) has been adopting the cutting-edge gas turbines for combined cycle power plants to contribute to the reduction of energy consumption and pollutant emission. Now Tohoku-EPCO and Mitsubishi Heavy Industries, Ltd. (MHI) have started a study of next generation gas turbines to further improve the gas turbine combined cycle (GTCC) power plants efficiency. Tohoku-EPCO and MHI have invented a “closed circuit air cooling system” and a trial design of the closed circuit air cooled combustor is now being conducted as a collaborative project. Besides, the material technology development is being conducted for the further increase in the turbine Row 1 vane inlet temperature (TIT) in future.


Author(s):  
Leonid Moroz ◽  
Petr Pagur ◽  
Oleksii Rudenko ◽  
Maksym Burlaka ◽  
Clement Joly

Bottoming cycles are drawing a real interest in a world where resources are becoming scarcer and the environmental footprint of power plants is becoming more controlled. Reduction of flue gas temperature, power generation boost without burning more fuel and even production of heat for cogeneration applications are very attractive and it becomes necessary to quantify how much can really be extracted from a simple cycle to be converted to a combined configuration. As supercritical CO2 is becoming an emerging working fluid [2, 3, 5, 7 and 8] due not only to the fact that turbomachines are being designed significantly more compact, but also because of the fluid’s high thermal efficiency in cycles, it raises an increased interest in its various applications. Evaluating the option of combined gas and supercritical CO2 cycles for different gas turbine sizes, gas turbine exhaust gas temperatures and configurations of bottoming cycle type becomes an essential step toward creating guidelines for the question, “how much more can I get with what I have?”. Using conceptual design tools for the cycle system generates fast and reliable results to draw this type of conclusion. This paper presents both the qualitative and quantitative advantages of combined cycles for scalability using machines ranging from small to several hundred MW gas turbines to determine which configurations of S-CO2 bottoming cycles are best for pure electricity production.


2006 ◽  
Vol 128 (2) ◽  
pp. 326-335 ◽  
Author(s):  
R. Bhargava ◽  
M. Bianchi ◽  
F. Melino ◽  
A. Peretto

In recent years, deregulation in the power generation market worldwide combined with significant variation in fuel prices and a need for flexibility in terms of power augmentation specially during periods of high electricity demand (summer months or noon to 6:00 p.m.) has forced electric utilities, cogenerators and independent power producers to explore new power generation enhancement technologies. In the last five to ten years, inlet fogging approach has shown more promising results to recover lost power output due to increased ambient temperature compared to the other available power enhancement techniques. This paper presents the first systematic study on the effects of both inlet evaporative and overspray fogging on a wide range of combined cycle power plants utilizing gas turbines available from the major gas turbine manufacturers worldwide. A brief discussion on the thermodynamic considerations of inlet and overspray fogging including the effect of droplet dimension is also presented. Based on the analyzed systems, the results show that high pressure inlet fogging influences performance of a combined cycle power plant using an aero-derivative gas turbine differently than with an advanced technology or a traditional gas turbine. Possible reasons for the observed differences are discussed.


1992 ◽  
Vol 114 (2) ◽  
pp. 380-385 ◽  
Author(s):  
M. S. Johnson

This paper describes a procedure used to model the performance of gas turbines designed to fire natural gas (or distillate oil) when fired on medium-Btu fuel, such as coal-derived syngas. Results from such performance studies can be used in the design or analysis of Gasification Combined Cycle (GCC) power plants. The primary difficulty when firing syngas in a gas turbine designed for natural gas is the tendency to drive the compressor toward surge. If the gas turbine has sufficient surge margin and mechanical durability, Gas Turbine Evaluation code (GATE) simulations indicate that net output power can be increased on the order of 15 percent when firing syngas due to the advantageous increase in the ratio of the expander-to-compressor mass flow rates. Three classes of single-spool utility gas turbines are investigated spanning firing temperatures from 1985°F-2500°F (1358 K-1644 K). Performance simulations at a variety of part-load and ambient temperature conditions are described; the resulting performance curves are useful in GCC power plant studies.


Author(s):  
Anup Singh

In the 1970s, power generation from gas turbines was minimal. Gas turbines in those days were run on fuel oil, since there was a so-called “natural gas shortage”. The U.S. Fuel Use Act of 1978 essentially disallowed the use of natural gas for power generation. Hence there was no incentive on the part of gas turbine manufacturers to invest in the development of gas turbine technology. There were many regulatory developments in the 1980s and 1990s, which led to the rapid growth in power generation from gas turbines. These developments included Public Utility Regulatory Policy Act of 1978 (encouraging cogeneration), FERC Order 636 (deregulating natural gas industry), Energy Policy Act of 1992 (creating EWGs and IPPs) and FERC Order 888 (open access to electrical transmission system). There was also a backlash from excessive electric rates due to high capital recovery of nuclear and coal-fired plant costs caused by tremendous cost increase resulting from tightening NRC requirements for nuclear plants and significant SO2/NOx/other emissions controls required for coal-fired plants. During this period, rapid technology developments took place in the metallurgy, design, efficiency, and reliability of gas turbines. In addition, U.S. DOE contributed to these developments by encouraging research and development efforts in high temperature and high efficiency gas turbines. Today we are seeing a tremendous explosion of power generating facilities by electric utilities and Independent Power Producers (IPPs). A few years ago, Merchant Power (generation without power purchase agreements) was unheard of. Today it is growing at a very fast pace. Can this rapid growth be sustained? The paper will explore the factors that will play a significant role in the future growth of gas turbine-based power generation in the U.S. The paper will also discuss the methods and developments that could decrease the capital costs of gas turbine power plants resulting in the lowest cost generation compared to other power generation technologies.


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