Numerical Simulation of the Transient Flow in a Centrifugal Pump During Starting Period

2010 ◽  
Vol 132 (8) ◽  
Author(s):  
Zhifeng Li ◽  
Dazhuan Wu ◽  
Leqin Wang ◽  
Bin Huang
Keyword(s):  
Centrifugal Pump ◽  
Transient Flow ◽  
Three Dimensional ◽  
Internal Flow ◽  
Published Data ◽  
Pipe System ◽  
Mesh Method ◽  
Slip Region ◽  
Transient Operations ◽  
Dynamic Slip

Computational fluid dynamics were used to study the three-dimensional unsteady incompressible viscous flows in a centrifugal pump during rapid starting period (≈0.12 s). The rotational speed variation of the field around the impeller was realized by a dynamic slip region method, which combines the dynamic mesh method with nonconformal grid boundaries. In order to avoid introducing errors brought by the externally specified unsteady inlet and outlet boundary conditions, a physical model composed of a pipe system and pump was developed for numerical self-coupling computation. The proposed method makes the computation processes more close to the real conditions. Relations between the instantaneous flow evolutions and the corresponding transient flow-rate, head, efficiency and power were analyzed. Relative velocity comparisons between the transient and the corresponding quasisteady results were discussed. Observations of the formations and evolutions of the primary vortices filled between the startup blades illustrate the features of the transient internal flow. The computational transient performances qualitatively agree with published data, indicating that the present method is capable of solving unsteady flow in a centrifugal pump under transient operations.

Numerical Investigation of Transient Flow in a Prototype Centrifugal Pump during Startup Period

2017 ◽  
Vol 34 (2) ◽  
Author(s):  
Yu-Liang Zhang ◽  
Zu-Chao Zhu ◽  
Hua-Shu Dou ◽  
Bao-Ling Cui ◽  
Yi Li ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Transient Flow ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Transient Performance ◽  
Pipe System ◽  
Incompressible Viscous Flow ◽  
Rotor Stator Interaction ◽  
Startup Period

AbstractTransient performance of pumps during transient operating periods, such as startup and stopping, has drawn more and more attentions recently due to the growing engineering needs. During the startup period of a pump, the performance parameters such as the flow rate and head would vary significantly in a broad range. Therefore, it is very difficult to accurately specify the unsteady boundary conditions for a pump alone to solve the transient flow in the absence of experimental results. The closed-loop pipe system including a centrifugal pump is built to accomplish the self-coupling calculation. The three-dimensional unsteady incompressible viscous flow inside the passage of the pump during startup period is numerically simulated using the dynamic mesh method. Simulation results show that there are tiny fluctuations in the flow rate even under stable operating conditions and this can be attributed to influence of the rotor–stator interaction. At the very beginning of the startup, the rising speed of the flow rate is lower than that of the rotational speed. It is also found that it is not suitable to predict the transient performance of pumps using the calculation method of quasi-steady flow, especially at the earlier period of the startup.

Study of Transient Behavior in Centrifugal Pump During Startup Period

2012 ◽  
Author(s):  
Yu-liang Zhang ◽  
Zu-chao Zhu ◽  
Bao-ling Cui ◽  
Yi Li
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Flow Rate ◽  
Transient Flow ◽  
Three Dimensional ◽  
Transient Behavior ◽  
Operating Conditions ◽  
Pipe System ◽  
Rotor Stator Interaction ◽  
Startup Period

To explore the transient characteristic of a centrifugal pump with the specific speed of 90 during startup period, the internal three-dimensional unsteady flow was solved by using CFD. Wherein to overcome the difficulty in implement of boundary conditions in numerical simulation, a closed-loop pipe system that includes a centrifugal pump was built to accomplish self-coupling calculation. The results show that at the very beginning of startup, flow rate rises slowly and non-dimensional head coefficient is much higher than quasi-steady value, the quasi-assumption can not be competent for predicting transient effect well. Moreover, the insufficient of energy conversion makes the evolvement of transient flow field lags behind that of quasi-steady flow field, i.e., kinetic energy can’t convert pressure energy in time during acceleration flow period. Rotor-stator interaction makes flow rate present slight fluctuation characteristic under stable operating conditions.

scholarly journals 1D-3D coupling investigation of hydraulic transient for power-supply failure of centrifugal pump-pipe system

2019 ◽  
Vol 21 (5) ◽  
pp. 708-726 ◽  
Author(s):  
Xiaoqin Li ◽  
Xuelin Tang ◽  
Min Zhu ◽  
Xiaoyan Shi
Keyword(s):  
Turbulent Flows ◽  
Flow Rate ◽  
Power Supply ◽  
Nuclear Power ◽  
Transient Flow ◽  
Internal Flow ◽  
Transition Process ◽  
Pipeline System ◽  
Pipe System ◽  
Rotating Speed

Abstract In the pumping station, the main feedwater system and the reactor system of nuclear power plant, power-supply failure causes strong hydraulic transients. One-dimensional method of characteristics (1D-MOC) is used to calculate the transient process in the pipeline system while three-dimensional (3D) computational fluid dynamics is employed to analyze the turbulent flows inside the pump and to obtain the performance parameters of the pump, and the data exchanges on the boundary conditions of the shared interface between 1D and 3D domains are updated based on the MpCCI platform. Based on the equation of motion of the pump motion parts, the relationship between the external characteristics and the internal flow field in the pump is further investigated because the dynamic behavior of the pump and the detailed fluid field evolutions inside the pump are captured during the transition process, and the transient flow rate, rotating speed, and pressure inside the impeller are comprehensively investigated. Meanwhile, compared with the data gained by experiment and traditional 1D-MOC, the relative errors of rotating speed and the flow rate obtained by 1D-3D coupling method are smaller than those by 1D-MOC. Furthermore, the influences of the main coupling parameters and coupling modes on the calculation results are analyzed, and the cause of the deviation is further explained.

The Research on Numerical Simulation of the Centrifugal Pump and Configuration Perfected

2013 ◽  
Vol 694-697 ◽  
pp. 56-60
Author(s):  
Yue Jun Ma ◽  
Ji Tao Zhao ◽  
Yu Min Yang
Keyword(s):  
Numerical Simulation ◽  
Centrifugal Pump ◽  
Unstructured Grid ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Internal Flow ◽  
Navier Stokes ◽  
Navier Stokes Equations ◽  
Flow Phenomena ◽  
Simplec Algorithm

In the paper, on the basis of three-dimensional Reynolds-averaged Navier-Stokes equations and the RNG κ-ε turbulence model, adopting Three-dimensional unstructured grid and pressure connection the implicit correction SIMPLEC algorithm, and using MRF model which is supported by Fluent, this paper carries out numerical simulation of the internal flow of the centrifugal pump in different operation points. According to the results of numerical simulation, this paper analyzes the bad flow phenomena of the centrifugal pump, and puts forward suggests about configuration perfected of the centrifugal pump. In addition, this paper is also predicted the experimental value of the centrifugal pump performance, which is corresponding well with the measured value.

Numerical Simulation of the Transient Flow in a Centrifugal Pump during Regulating Period

2011 ◽  
Vol 268-270 ◽  
pp. 1407-1410
Author(s):  
Yue Tang ◽  
Er Hui Liu ◽  
Ling Di Tang ◽  
Wang Hui
Keyword(s):  
Fluid Flow ◽  
Centrifugal Pump ◽  
Moving Boundary ◽  
Transient Flow ◽  
Pressure Fluctuations ◽  
Angular Acceleration ◽  
Internal Flow ◽  
Dynamic Mesh ◽  
Hydrodynamic Performance ◽  
State Process

Centrifugal pump performance has transient effect obviously during rapid changing period and the pump hydrodynamic performance of transient is different from steady-state process. In order to research the speed regulation characteristics and the inner flow mechanism of the centrifugal pump, numerical method of solving the unsteady fluid flow around the accelerating blade was established. The dynamical changes of the pressure and velocity were simulated by Fluent6.2, using standard k-epsilon turbulence model, PISO algorithm. The dynamic mesh technology and UDF were used to deal with the moving boundary caused by changing speed. Simulation results shown that faster angular acceleration made larger pressure fluctuations. Different regulated time had different influence in the system transient characteristics. And the evolution of the internal flow rate present strong transient performance in the regulating process. The study confirmed the feasibility of dynamic mesh method in solving the transient fluid flow during pump regulating period.

The Modeling and Flow Simulation of 40BZ6-15 Centrifugal Pump

2011 ◽  
Vol 317-319 ◽  
pp. 789-793
Author(s):  
Xiao Feng Shang ◽  
Liang Tong ◽  
Zhi Jian Wang
Keyword(s):  
Velocity Field ◽  
Centrifugal Pump ◽  
Pressure Field ◽  
Three Dimensional ◽  
Flow Simulation ◽  
Internal Flow ◽  
Navier Stokes ◽  
Dimensional Model ◽  
Three Dimensional Model ◽  
Navier Stokes Equation

The three-Dimensional model of 40BZ6-15 centrifugal pump is built by the Solidworks software. This paper employs three-D Navier-Stokes equation and standard equation, and uses MRF and STMPLE algorithm to simulate the internal flowing of the 40BZ6 centrifugal pump. The velocity field and pressure field are gained. Through a further analysis, the rule of the internal flow of the centrifugal pump is unveiled, and then the simulative results are compared with the experimental ones, which can provide the base for the further improvement of the centrifugal pump.

Effect of Baffles in Between Stages on Performance and Flow Characteristics of a Two-Stage Split Case Centrifugal Pump

2017 ◽  
Author(s):  
Yiyun Wang ◽  
Ji Pei ◽  
Shouqi Yuan ◽  
Wenjie Wang
Keyword(s):  
Centrifugal Pump ◽  
High Efficiency ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Production Method ◽  
Navier Stokes ◽  
Centrifugal Pumps ◽  
Two Stage

Two-stage split case centrifugal pumps play an important role in large flow rate and high lift water transfer situations. To investigate the influence of baffles in between stages on the performance and internal flow characteristics, the unsteady simulations for the prototype pump were carried out by solving the three-dimensional Reynolds-averaged Navier-Stokes equations with a shear stress transport (SST) turbulence model. The structured grids were generated for the whole flow passage. The calculated performance results were verified by the experimental measurements. The entropy production method based on numerical simulation was applied to analyze the distribution and mechanism of flow losses. The results show that the turbulence dissipation is the dominant flow loss, and the viscous dissipation can be neglected. The baffles can reduce the turbulence dissipation power obviously and can improve the hydraulic efficiency by maximum 5%, especially under QBEP and over-load conditions. The baffles have the greatest effect on the hydraulic losses in the double suction impeller., because they change the flow characteristics in the channels between the first stage impeller and the double suction impeller, affecting the inflow condition dramatically for the impeller. The study can give a reference to optimize the design of the two-stage split case centrifugal pump for high efficiency.

scholarly journals Influence of Blade Profiles on Plastic Centrifugal Pump Performance

2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Hui Zhang ◽  
Lingfeng Tang ◽  
Yongtao Zhao
Keyword(s):  
Centrifugal Pump ◽  
Volume Fraction ◽  
Interaction Analysis ◽  
Three Dimensional ◽  
Internal Flow ◽  
Logarithmic Spiral ◽  
Total Power ◽  
Impeller Blade ◽  
Pump Performance ◽  
Dimensional Models

To study the influence of blade profiles of the plastic centrifugal pump on pump performance, the impeller blade profiles were designed and drawn by the single arc method, double arc method, logarithmic spiral method, and B-spline curve method, respectively, with the known structural parameters.The shape and size of four profiles were drawn, and two-dimensional models and three-dimensional models of four impellers and volute were completed, respectively. The impeller models were printed by 3D printing technology, and the performance experiments of the plastic centrifugal pump were carried out. The numerical simulation of the internal flow field was performed. From the contours of the velocity and pressure, the vapor volume fraction distribution, and fluid-structure interaction analysis of impellers, the impeller drawn by the logarithmic spiral method was better than others. The optimization of the logarithmic spiral method was completed. The impeller inlet and outlet diameters (D1 and D2) and impeller inlet and outlet installation angles (β1 and β2) were taken as control variables, and the total power loss and the minimum NPSHr of the pump were taken as the objective functions. The optimization results were that D1 = 58 mm and D2 = 162 mm and β1 = 17° and β2 = 31°. The hydraulic efficiency was increased by 1.68%.

Numerical Analysis on the Rapid Starting Period in a Screw-Type Centrifugal Pump

2013 ◽  
Vol 444-445 ◽  
pp. 244-252
Author(s):  
Xiao Rui Cheng ◽  
Ren Nian Li ◽  
Wei Li Guo ◽  
Nan Zhang ◽  
Yang Gao
Keyword(s):  
Centrifugal Pump ◽  
Power Efficiency ◽  
Transient Flow ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Pipeline System ◽  
Start Time ◽  
Linear Mode ◽  
Short Period ◽  
Power Curves

Computational fluid dynamics were used to study the three-dimensional unsteady flows in a closed pipeline system with a screw-type centrifugal pump during rapid starting period. The unsteady Reynold time-averaged Navier-Stokes equations, RNG have been used to solve the unsteady, incompressible, viscous turbulent effects. The sliding mesh technique is proposed to resolve the transient flows caused by the started impeller. Combined with the characteristics of the motor, the screw-type centrifugal pump was started by two different way of linear and exponential acceleration. The automatic update of the rotational speed variation of field around the impeller was realized by FLUENT UDF. The transient variation of the pressure at the pump inlet and outlet, the global performance characteristics and the transient flow evolutions were obtained under different start-up modes. The results show that the rapid starting period presents obvious transient effect; the transient head, power curves changing with time reveal the transient attachment head and additional power part. Compared with the linear mode, the transient flow, shaft power, efficiency tend to a steady state value within a relatively short period in setting start time and maintain a quasi-periodic fluctuations.

Numerical Study on Transient Dynamics in a Centrifugal Pump Considering Clearance Flow

2018 ◽  
Author(s):  
Chen-Xing Jiang ◽  
Xi Wang ◽  
Na-Xin Kang ◽  
Xiang-Yuan Zhang ◽  
Zhi-Jun Shuai ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Transient Flow ◽  
Numerical Study ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Structure Design ◽  
Hydraulic Loss ◽  
Flow State ◽  
Axial Forces ◽  
Clearance Flow

This paper investigates the transient flow characteristics and the forces on the impeller in a single-stage centrifugal pump considering the clearance flow. The finite volume method is employed to simulate the dynamics process. First, Numerical simulation is carried out in a commercial code CFX. The external performance characteristics, internal flow structure and pressure fluctuation in the two different models, with clearance and without clearance, are compared. It is found that the existence of the clearance flow can generate more vortex and hydraulic loss, which makes the flow state more complicated. Besides, the transient radial and axial forces on the impeller are analyzed. And an optimized model with modified chamber flow field is proposed, which can provide a theoretical foundation on the structure design of the centrifugal pump.

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