Design of Practical Liquid Metal Cooling Device for Heat Dissipation of High Performance CPUs

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
Yueguang Deng ◽  
Jing Liu
Keyword(s):  
Heat Flux ◽  
Liquid Metal ◽  
Thermal Resistance ◽  
High Performance ◽  
Heat Dissipation ◽  
High Heat ◽  
High Heat Flux ◽  
Water Cooling ◽  
Cooling Device ◽  
Liquid Metal Cooling

Broad societal needs have focused attention on technologies that can effectively dissipate huge amount of heat from high power density electronic devices. Liquid metal cooling, which has been proposed in recent years, is fast emerging as a novel and promising solution to meet the requirements of high heat flux optoelectronic devices. In this paper, a design and implementation of a practical liquid metal cooling device for heat dissipation of high performance CPUs was demonstrated. GaInSn alloy with the melting point around 10°C was adopted as the coolant and a tower structure was implemented so that the lowest coolant amount was used. In order to better understand the design procedure and cooling capability, several crucial design principles and related fundamental theories were demonstrated and discussed. In the experimental study, two typical prototypes have been fabricated to evaluate the cooling performance of this liquid metal cooling device. The compared results with typical water cooling and commercially available heat pipes show that the present device could achieve excellent cooling capability. The thermal resistance could be as low as 0.13°C/W, which is competitive with most of the latest advanced CPU cooling devices in the market. Although the cost (about 70 dollars) is still relatively high, it could be significantly reduced to less than 30 dollars with the optimization of flow channel. Considering its advantages of low thermal resistance, capability to cope with extremely high heat flux, stability, durability, and energy saving characteristic when compared with heat pipe and water cooling, this liquid metal cooling device is quite practical for future application.

Art and Science Towards Noiseless Driving of Liquid Metal for Advanced Thermal Management of High Heat Flux Device

2015 ◽  
Author(s):  
Jing Liu ◽  
Zhong-Shan Deng ◽  
Zhi-Zhu He
Keyword(s):  
Heat Flux ◽  
Liquid Metal ◽  
Thermal Management ◽  
High Heat ◽  
Low Noise ◽  
High Heat Flux ◽  
Art And Science ◽  
Typical Application ◽  
Liquid Metal Cooling ◽  
Metal Coolant

The room temperature liquid metal cooling is quickly emerging as a powerful way for the thermal management in many advanced high heat flux devices, spanning from electronics, optoelectronics, battery, to power system etc. Except for its pretty high conductivity that a metal coolant could offer, the unique merit lying behind this new generation cooling strategy is its drivability of the highly conductive coolant through the electromagnetic effect where no moving elements are involved and thus only very few energy consumption is needed. In addition, even waste heat could be strong enough to generate applicable electricity for such flow driving purpose. More directly, the temperature gradient intrinsically generated between the heat source and the sink has also been managed to drive the flow of the coolant and realize an automatic practical enough cooling in some situations. All these practices lead to a totally noiseless pumping of the heat delivery and a compact and reliable cooling modular can thus be possible. Starting from this basic point, we are dedicated here to present an overview on the art and science in developing the technical strategies for a smart driving of the liquid metal cooling of the target devices. Designing philosophy for an innovated thermal management will be discussed. Particularly, electromagnetic pumping, waste thermoelectricity driving, thermosyphon flow effect, etc. will be comparatively evaluated with each of the working performances interpreted. Power consumption rate and efficiency will be quantitatively digested. Typical application examples in the cooling of a series of device areas will be illustrated. Further improvement on the cooling solution along this category will be suggested. Challenging issues in pushing the new technology into large scale utilization will be raised. It is expected that such silent self-driving of the liquid metal coolant will find unique and important values in a wide variety of thermal management areas where reliability, compactness, low noise and energy saving are urgently requested.

scholarly journals Numerical Simulation of a Thermosyphon Radiator Used in Electronic Devices

2021 ◽  
Vol 1 (1) ◽  
Author(s):  
Liang Ding ◽  
Wei Wang ◽  
Bingrui Li ◽  
Yong Shuai ◽  
Bingxi Li
Keyword(s):  
Heat Flux ◽  
Numerical Model ◽  
Thermal Resistance ◽  
Wall Temperature ◽  
Thermal Load ◽  
Heat Dissipation ◽  
Electronic Devices ◽  
High Heat ◽  
High Heat Flux ◽  
Load Conditions

The heat dissipation of electronic devices is an important issue. The thermosyphon radiators have high heat dissipation performance, so they are gradually widely used in electronic devices. In this study, a numerical model of the thermosyphon is established. It is observed that simulated temperatures agree well with experimental data in the literature with a relative error no more than 4%. After the numerical model is validated, it is used in the simulation of the thermosyphon radiator. The wall temperature of the condensing section under different thermal load conditions is compared, and the thermal resistance of the condensing section is analyzed. The results show that with the increase of heating and condensing heat flux, the wall temperature fluctuation of the condensing section increases, but very small just about 5K, 6K, 7K, and 9K, respectively. The thermal resistance of the condensing section decreases, indicating that the thermosyphon radiator has a better performance under high heat flux conditions.

Experimental Investigation of Boiling Heat Transfer in a Liquid Chamber With Partially Soluble Nanofluids

2021 ◽  
Author(s):  
Noriyuki Unno ◽  
Kazuhisa Yuki ◽  
Risako Kibushi ◽  
Rika Nogita ◽  
Atsuyuki Mitani
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Boiling Heat Transfer ◽  
Electronic Devices ◽  
High Heat ◽  
Experimental Result ◽  
High Heat Flux ◽  
Promising Technique ◽  
Cooling Device ◽  
Cooling Devices

Abstract Boiling heat transfer (BHT) is a promising technique to remove a high heat flux emitted from next-generation electronic devices. However, critical heat flux (CHF) is a big problem in BHT because it restricts the maximum performance of the cooling devices using BHT. Nanofluid has been widely used to improve the CHF. In this study, the authors investigated the BHT of a compact cooling device at low pressure using a special nanofluid: that is made with partially soluble particles in water. The experimental result found that the CHF with the special nanofluid is 170 W/cm2 and is higher than that with nanofluid made with an insoluble nanoparticle.

Thermal Analysis of Cold Plate for Direct Liquid Cooling of High Performance Servers

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
Bharath Ramakrishnan ◽  
Yaser Hadad ◽  
Sami Alkharabsheh ◽  
Paul R. Chiarot ◽  
Bahgat Sammakia
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Thermal Resistance ◽  
High Heat ◽  
High Heat Flux ◽  
Cold Plate ◽  
Liquid Cooling ◽  
Maximum Heat ◽  
Effective Heat ◽  
Cold Plates

Data center energy usage keeps growing every year and will continue to increase with rising demand for ecommerce, scientific research, social networking, and use of streaming video services. The miniaturization of microelectronic devices and an increasing demand for clock speed result in high heat flux systems. By adopting direct liquid cooling, the high heat flux and high power demands can be met, while the reliability of the electronic devices is greatly improved. Cold plates which are mounted directly on to the chips facilitate a lower thermal resistance path originating from the chip to the incoming coolant. An attempt was made in the current study to characterize a commercially available cold plate which uses warm water in carrying the heat away from the chip. A mock package mimicking a processor chip with an effective heat transfer area of 6.45 cm2 was developed for this study using a copper block heater arrangement. The thermo-hydraulic performance of the cold plates was investigated by conducting experiments at varying chip power, coolant flow rates, and coolant temperature. The pressure drop (ΔP) and the temperature rise (ΔT) across the cold plates were measured, and the results were presented as flow resistance and thermal resistance curves. A maximum heat flux of 31 W/cm2 was dissipated at a flow rate of 13 cm3/s. A resistance network model was used to calculate an effective heat transfer coefficient by revealing different elements contributing to the total resistance. The study extended to different coolant temperatures ranging from 25 °C to 45 °C addresses the effect of coolant viscosity on the overall performance of the cold plate, and the results were presented as coefficient of performance (COP) curves. A numerical model developed using 6SigmaET was validated against the experimental findings for the flow and thermal performance with minimal percentage difference.

scholarly journals Influence of the ambient temperature on the cooling efficiency of the high performance cooling device with thermosiphon effect

2018 ◽  
Vol 180 ◽  
pp. 02073
Author(s):  
Patrik Nemec ◽  
Milan Malcho
Keyword(s):  
Ambient Temperature ◽  
High Performance ◽  
Convection Heat Transfer ◽  
Heat Removal ◽  
Measuring Method ◽  
High Heat ◽  
Heat Fluxes ◽  
High Heat Flux ◽  
Cooling Efficiency ◽  
Cooling Device

This work deal with experimental measurement and calculation cooling efficiency of the cooling device working with a heat pipe technology. The referred device in the article is cooling device capable transfer high heat fluxes from electric elements to the surrounding. The work contain description, working principle and construction of cooling device. The main factor affected the dissipation of high heat flux from electronic elements through the cooling device to the surrounding is condenser construction, its capacity and option of heat removal. Experimental part describe the measuring method cooling efficiency of the cooling device depending on ambient temperature in range -20 to 40°C and at heat load of electronic components 750 W. Measured results are compared with results calculation based on physical phenomena of boiling, condensation and natural convection heat transfer.

Dependence of Heat Transfer Coefficient on Porous Structure in Porous Media

2008 ◽  
Author(s):  
Akira Matsui ◽  
Kazuhisa Yuki ◽  
Hidetoshi Hashizume
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Porous Media ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
High Performance ◽  
Heat Removal ◽  
High Heat ◽  
Metal Foams ◽  
High Heat Flux

Detailed heat transfer characteristics of particle-sintered porous media and metal foams are evaluated to specify the important structural parameters suitable for high heat removal. The porous media used in this experiment are particle-sintered porous media made of bronze and SUS316L, and metal foams made of copper and nickel. Cooling water flows into the porous medium opposite to heat flux input loaded by a plasma arcjet. The result indicates that the bronze-particle porous medium of 100μm in pore size shows the highest performance and achieves heat transfer coefficient of 0.035MW/m2K at inlet heat flux 4.6MW/m2. Compared with the heat transfer performance of copper fiber-sintered porous media, the bronze particlesintered ones give lower heat transfer coefficient. However, the stable cooling conditions that the heat transfer coefficient does not depend on the flow velocity, were confirmed even at heat flux of 4.6MW/m2 in case of the bronze particle-sintered media, while not in the case of the copper-fiber sintered media. This signifies the possibility that the bronze-particle sintered media enable much higher heat flux removal of over 10MW/m2, which could be caused by higher permeability of the particle-sintered pore structures. Porous media with high permeability provide high performance of vapor evacuation, which leads to more stable heat removal even under extremely high heat flux. On the other hand, the heat transfer coefficient of the metal foams becomes lower because of the lower capillary and fin effects caused by too high porosity and low effective thermal conductivity. It is concluded that the pore structure having high performance of vapor evacuation as well as the high capillary and high fin effects is appropriate for extremely high heat flux removal of over 10MW/m2.

Integrated Vapor Chamber Heat Spreader for Power Module Applications

2017 ◽  
Author(s):  
Clayton L. Hose ◽  
Dimeji Ibitayo ◽  
Lauren M. Boteler ◽  
Jens Weyant ◽  
Bradley Richard
Keyword(s):  
Heat Flux ◽  
Thermal Resistance ◽  
Power Electronics ◽  
Coefficient Of Thermal Expansion ◽  
High Heat ◽  
Heat Fluxes ◽  
High Heat Flux ◽  
Vapor Chamber ◽  
Power Module ◽  
Heat Spreader

This work presents a demonstration of a coefficient of thermal expansion (CTE) matched, high heat flux vapor chamber directly integrated onto the backside of a direct bond copper (DBC) substrate to improve heat spreading and reduce thermal resistance of power electronics modules. Typical vapor chambers are designed to operate at heat fluxes > 25 W/cm2 with overall thermal resistances < 0.20 °C/W. Due to the rising demands for increased thermal performance in high power electronics modules, this vapor chamber has been designed as a passive, drop-in replacement for a standard heat spreader. In order to operate with device heat fluxes >500 W/cm2 while maintaining low thermal resistance, a planar vapor chamber is positioned onto the backside of the power substrate, which incorporates a specially designed wick directly beneath the active heat dissipating components to balance liquid return and vapor mass flow. In addition to the high heat flux capability, the vapor chamber is designed to be CTE matched to reduce thermally induced stresses. Modeling results showed effective thermal conductivities of up to 950 W/m-K, which is 5 times better than standard copper-molybdenum (CuMo) heat spreaders. Experimental results show a 43°C reduction in device temperature compared to a standard solid CuMo heat spreader at a heat flux of 520 W/cm2.

Site-Specific and On-Demand High Heat-Flux Cooling Using Superlattice Based Thin-Film Thermoelectrics

2009 ◽  
Author(s):  
Ihtesham Chowdhury ◽  
Ravi Prasher ◽  
Kelly Lofgreen ◽  
Sridhar Narasimhan ◽  
Ravi Mahajan ◽  
...  
Keyword(s):  
Thin Film ◽  
Heat Flux ◽  
Thermal Management ◽  
High Performance ◽  
High Heat ◽  
Thermoelectric Device ◽  
High Heat Flux ◽  
General Will ◽  
Site Specific ◽  
Fully Integrated

We have recently reported the first ever demonstration of active cooling of hot-spots of &gt;1 kW/cm2 in a packaged electronic chip using thin-film superlattice thermoelectric cooler (TEC) cooling technology [1]. In this paper, we provide a detailed account of both experimental and theoretical aspects of this technological demonstration and progress. We have achieved cooling of as much as 15°C at a location on the chip where the heat-flux is as high as ∼1300 W/cm2, with the help of a thin-film TEC integrated into the package. To our knowledge, this is the first demonstration of high heat-flux cooling with a thin-film thermoelectric device made from superlattices when it is fully integrated into a usable electronic package. Our results, which validate the concept of site-specific micro-scale cooling of electronics in general, will have significant potential for thermal management of future generations of microprocessors. Similar active thermal management could also be relevant for high-performance solid-state lasers and power electronic chips.

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