Experimental and Numerical Determination of Limiting Drawing Ratio of Al3105-Polypropylene-Al3105 Sandwich Sheets

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
M. H. Parsa ◽  
M. Ettehad ◽  
P. H. Matin ◽  
S. Nasher Al Ahkami
Keyword(s):  
Damage Model ◽  
Drawing Ratio ◽  
Forming Process ◽  
Element Analysis ◽  
Damaged Zone ◽  
Hot Melt ◽  
Sandwich Sheets ◽  
Different Thickness ◽  
Experimental Effort

Sandwich structures are gaining wide applications in aeronautical, marine, automotive, and civil engineering. Since such sheets can be subjected to stamping processes, it is crucial to characterize their forming behavior before trying out any conventional forming process. To achieve this goal, sandwich sheets of Al 3105/polymer/Al 3105 were prepared using thin film hot melt adheres. Different sandwich specimens with different thickness ratios (of polymer core to aluminum face sheet) were prepared. Throughout an experimental effort, the limiting drawing ratios (LDRs) of the sandwich sheets were determined. Besides, the LDR of the sandwich sheets were predicted using finite element analysis simulations by considering Gurson–Tvergaard–Needleman damage model. The results show the capability of the damage model to predict the LDR and the location of damaged zone in a workpiece during a forming operation.

Forming Limit Diagram Determination of Al 3105 Sheets and Al 3105/Polypropylene/Al 3105 Sandwich Sheets Using Numerical Calculations and Experimental Investigations

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
M. H. Parsa ◽  
M. Ettehad ◽  
P. H. Matin
Keyword(s):  
Damage Model ◽  
Sheet Thickness ◽  
Forming Limit Diagram ◽  
Forming Limit ◽  
Experimental Investigations ◽  
Element Analysis ◽  
Gtn Damage Model ◽  
Core Thickness ◽  
Sandwich Sheets

Sandwich sheet structures are gaining a wide array of applications in the aeronautical, marine, automotive, and civil engineering fields. Since such sheets can be subjected to forming/stamping processes, it is crucial to characterize their limiting amount of deformation before trying out any forming/stamping process. To achieve this goal, sandwich sheets of Al 3105/polymer/Al 3105 were prepared using thin film hot melt adheres. Through an experimental effort, forming limit diagrams (FLDs) of the prepared sandwich sheets were evaluated. In addition, simulation efforts were conducted to predict the FLDs of the sandwich sheets using finite element analysis (FEA) by considering the Gurson–Tvergaard–Needleman (GTN) damage model. The agreement among the experimental results and simulated predictions was promising. The effects of different parameters such as polymer core thickness, aluminum face sheet thickness, and shape constraints were investigated on the FLDs.

Bond Thickness Effects upon Dynamic Behaviour in Adhesive Joints

2010 ◽  
Vol 97-101 ◽  
pp. 3920-3923 ◽  
Author(s):  
Xiao Cong He
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Dynamic Behaviour ◽  
Adhesive Layer ◽  
Adhesive Joints ◽  
Response Functions ◽  
Frequency Range ◽  
Element Analysis ◽  
Cantilevered Beam ◽  
Different Thickness

The influence of adhesive layer thickness on the dynamic behaviour of the single-lap adhesive joints is investigated in this paper. The ABAQUS finite element analysis (FEA) software was used to predict the frequency response functions (FRFs) of the single-lap adhesive joints of different thickness of the adhesive layer. As a reference, the FRFs of a cantilevered beam without joint were investigated as well. It is clear that the FRFs of the four beams are close to each other within the frequency range 0~1000 Hz. It is also found that the composite damping of the single-lap adhesive joint increases as the thickness of the adhesive layer increases.

Evaluation of web reinforcements in prestressed concrete box girders through shear-transverse bending domains

2020 ◽  
pp. 136943322098170
Author(s):  
Michele Fabio Granata ◽  
Antonino Recupero
Keyword(s):  
Analytical Model ◽  
Prestressed Concrete ◽  
3D Analysis ◽  
Box Girders ◽  
Element Analysis ◽  
Cross Sectional ◽  
Interaction Domains ◽  
Global And Local ◽  
Resultant Forces

In concrete box girders, the amount and distribution of reinforcements in the webs have to be estimated considering the local effects due to eccentric external loads and cross-sectional distortion and not only the global effect due to the resultant forces of a longitudinal analysis: shear, torsion and bending. This work presents an analytical model that allows designers to take into account the interaction of all these effects, global and local, for the determination of the reinforcements. The model is based on the theory of stress fields and it has been compared to a 3D finite element analysis, in order to validate the interaction domains. The results show how the proposed analytical model allows an easy and reliable reinforcement evaluation, in agreement with a more refined 3D analysis but with a reduced computational burden.

Determination of collapse moment of different angled pipe bends with initial geometric imperfection subjected to in-plane bending moments

2021 ◽  
pp. 095440622199640
Author(s):  
Manish Kumar ◽  
Pronab Roy ◽  
Kallol Khan
Keyword(s):  
Finite Element ◽  
Cross Section ◽  
Circular Cross Section ◽  
Initial Imperfection ◽  
Bend Angle ◽  
Bending Moments ◽  
Element Analysis ◽  
Geometric Imperfection ◽  
Initial Geometric Imperfection

From the recent literature, it is revealed that pipe bend geometry deviates from the circular cross-section due to pipe bending process for any bend angle, and this deviation in the cross-section is defined as the initial geometric imperfection. This paper focuses on the determination of collapse moment of different angled pipe bends incorporated with initial geometric imperfection subjected to in-plane closing and opening bending moments. The three-dimensional finite element analysis is accounted for geometric as well as material nonlinearities. Python scripting is implemented for modeling the pipe bends with initial geometry imperfection. The twice-elastic-slope method is adopted to determine the collapse moments. From the results, it is observed that initial imperfection has significant impact on the collapse moment of pipe bends. It can be concluded that the effect of initial imperfection decreases with the decrease in bend angle from 150∘ to 45∘. Based on the finite element results, a simple collapse moment equation is proposed to predict the collapse moment for more accurate cross-section of the different angled pipe bends.

scholarly journals Determination of the region of the limiting states occurrence in RVS-20000 with the subsidence of the external bottom contour

2018 ◽  
Vol 239 ◽  
pp. 06002
Author(s):  
P.V. Chepur ◽  
A.A. Tarasenko ◽  
A.A. Gruchenkova
Keyword(s):  
Technical Condition ◽  
Element Analysis ◽  
Metal Structures ◽  
Software Complex ◽  
Managerial Decisions ◽  
The Finite Element Analysis ◽  
Steel Tank ◽  
Intrinsic Stiffness ◽  
Bottom Contour

The problem of the limiting states occurrence in the structures of a vertical steel tank is investigated in this work. To study the SSS of the metal structures of the object, the authors created a numerical model of the RVS-20000 tank in the ANSYS software complex. The model considers the maximum number of elements with their geometry and connections affecting the tank SSS under non-axisymmetric loading, including beyond the elasticity of steel. Dependences between the parameters of intrinsic stiffness of the VST are obtained. The results of the finite element analysis made it possible to develop a technique for assessing the technical condition of the structure with the development of irregular subsidence of the external bottom contour. The proposed technique can be used by both operating and design organizations in making managerial decisions regarding the repair of RVS-20000 subjected to the base subsidence.

scholarly journals The Effect of Process Parameters in Helical Rolling of Balls on the Quality of Products and the Forming Process

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2125 ◽  
Author(s):  
Janusz Tomczak ◽  
Zbigniew Pater ◽  
Tomasz Bulzak
Keyword(s):  
Metal Flow ◽  
Experimental Tests ◽  
Rolling Process ◽  
Helical Rolling ◽  
Forming Process ◽  
University Of Technology ◽  
Quality Of Products ◽  
Skew Rolling

This paper presents selected numerical and experimental results of a skew rolling process for producing balls using helical tools. The study investigates the effect of the billet’s initial temperature on the quality of produced balls and the rolling process itself. In addition, the effect of billet diameter on the quality of produced balls is investigated. Experimental tests were performed using a helical rolling mill available at the Lublin University of Technology. The experiments consisted of rolling 40 mm diameter balls with the use of two helical tools. To determine optimal rolling parameters ensuring the highest quality of produced balls, numerical modelling was performed using the finite element method in the Forge software. The numerical analysis involved the determination of metal flow kinematics, temperature and damage criterion distributions, as well as the measurement of variations in the force parameters. The results demonstrate that the highest quality balls are produced from billet preheated to approximately 1000 °C.

Finite Element Modeling of Damage Formation in Rubber-Toughened Polymer

2005 ◽  
Vol 297-300 ◽  
pp. 1019-1024
Author(s):  
Mitsugu Todo ◽  
Yoshihiro Fukuya ◽  
Seiya Hagihara ◽  
Kazuo Arakawa
Keyword(s):  
Finite Element ◽  
Damage Zone ◽  
Damage Model ◽  
Crack Tip ◽  
Optical Microscope ◽  
Toughening Mechanism ◽  
Element Analysis ◽  
Zone Formation ◽  
Macro Scale ◽  
Rubber Toughened

Microscopic studies on the toughening mechanism of rubber-toughened PMMA (RTPMMA) were carried out using a polarizing optical microscope (POM) and a transmission electron microscope (TEM). POM result showed that in a typical RT-PMMA, a damage zone was developed in the vicinity of crack-tip, and therefore, it was considered that energy dissipation due to the damage zone development was the primary toughening mechanism. TEM result exhibited that the damage zone was a crowd of micro-crazes generated around rubber particles in the vicinity of notch-tip. Finite element analysis was then performed to simulate such damage formations in crack-tip region. Macro-scale and micro-scale models were developed to simulate damage zone formation and micro-crazing, respectively, with use of a damage model. It was shown that the damage model introduced was successfully applied to predict such kind of macro-damage and micro-craze formations.

Cross-Ply Laminates under Static Three-Point Bending: A Numerical Development Model

2012 ◽  
Vol 498 ◽  
pp. 42-54 ◽  
Author(s):  
S. Benbelaid ◽  
B. Bezzazi ◽  
A. Bezazi
Keyword(s):  
Numerical Model ◽  
Damage Mechanics ◽  
Progressive Failure ◽  
Damage Model ◽  
Continuum Damage Mechanics ◽  
Failure Criteria ◽  
Continuum Damage ◽  
Damage Development ◽  
Element Analysis ◽  
Progressive Failure Analysis

This paper considers damage development mechanisms in cross-ply laminates using an accurate numerical model. Under static three points bending, two modes of damage progression in cross-ply laminates are predominated: transverse cracking and delamination. However, this second mode of damage is not accounted in our numerical model. After a general review of experimental approaches of observed behavior of laminates, the focus is laid on predicting laminate behavior based on continuum damage mechanics. In this study, a continuum damage model based on ply failure criteria is presented, which is initially proposed by Ladevèze. To reveal the effect of different stacking sequence of the laminate; such as thickness and the interior or exterior disposition of the 0° and 90° oriented layers in the laminate, an equivalent damage accumulation which cover all ply failure mechanisms has been predicted. However, the solution algorithm using finite element analysis which implements progressive failure analysis is summarized. The results of the numerical computation have been justified by the previous published experimental observations of the authors.

Semi-Enclosed Cold Forging Process Analysis and Progressive Die Design of CPU Fin

2008 ◽  
Vol 575-578 ◽  
pp. 174-179
Author(s):  
Juan Hua Su ◽  
Feng Zhang Ren ◽  
Lei Wang
Keyword(s):  
Production Efficiency ◽  
High Efficiency ◽  
Process Analysis ◽  
Die Design ◽  
Cold Forging ◽  
Forming Process ◽  
Element Analysis ◽  
Whole Process ◽  
Progressive Dies ◽  
Transfer Unit

This paper analyzes the forming process methods of fin used in CPU chip to emit heat. The whole process is blanking, the first forging forming, the second forging (sizing), and trimming. The chamfer design of CPU fin blank is simulated by finite element analysis. The optimized chamfer 1.6 mm is available. Semi-enclosed cold forging of progressive dies is put forward. The newly designed transfer unit is applied, which unifies the merit of high efficiency of the progressive dies and the high material-using ratio of the project die. Quick disassembly structure is designed and pins are used as quick disassembly pins by means of ball bearing bushing. The unique processing of the shearing scrap structure is adopted when designing the inverted trimming dies. Compared with the traditional die, the mechanization and electrization are realized to increase the production efficiency and get highly precise CPU fin.

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