On the Mechanism of Pool Boiling Critical Heat Flux Enhancement in Nanofluids

2010 ◽  
Vol 132 (6) ◽  
Author(s):  
Hyungdae Kim ◽  
Ho Seon Ahn ◽  
Moo Hwan Kim

The pool boiling characteristics of water-based nanofluids with alumina and titania nanoparticles of 0.01 vol % were investigated on a thermally heated disk heater at saturated temperature and atmospheric pressure. The results confirmed the findings of previous studies that nanofluids can significantly enhance the critical heat flux (CHF), resulting in a large increase in the wall superheat. It was found that some nanoparticles deposit on the heater surface during nucleate boiling, and the surface modification due to the deposition results in the same magnitude of CHF enhancement in pure water as for nanofluids. Subsequent to the boiling experiments, the interfacial properties of the heater surfaces were examined using dynamic wetting of an evaporating water droplet. As the surface temperature increased, the evaporating meniscus on the clean surface suddenly receded toward the liquid due to the evaporation recoil force on the liquid-vapor interface, but the nanoparticle-fouled surface exhibited stable wetting of the liquid meniscus even at a remarkably higher wall superheat. The heat flux gain attainable due to the improved wetting of the evaporating meniscus on the fouled surface showed good agreement with the CHF enhancement during nanofluid boiling. It is supposed that the nanoparticle layer increases the stability of the evaporating microlayer underneath a bubble growing on a heated surface and thus the irreversible growth of a hot/dry spot is inhibited even at a high wall superheat, resulting in the CHF enhancement observed when boiling nanofluids.

Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


Author(s):  
Tomio Okawa ◽  
Takahito Kamiya

It is known that dispersion of a small amount of nanometer-sized particles in liquid can cause substantial improvement of the critical heat flux in pool boiling. Nanofluids (colloidal suspensions of nanoparticles in a base fluid) may therefore be used as the coolant in industrial applications in which high-heat-flux removal is needed. If it is supposed that the deposition of nanoparticles onto the heated surface during nucleate boiling is the main cause of the CHF enhancement in nanofluids, a certain time period is considered to be necessary for the CHF to be improved. In view of this, preliminary experiments were performed in the present work to investigate the time scale of CHF improvement; here, distilled water was used as a base fluid, and TiO2 and copper were selected as the materials of nanoparticles and heated surface, respectively. Under a particular experimental conditions of nanoparticle concentration and nucleate boiling heat flux (40 mg/l and 500 kW/m2), an approximate time scale of CHF improvement was 10 min; this value might not be negligibly short in some nanofluid applications. The measured time-variations of the wall superheat during the nucleate boiling in nanofluid suggested that longer time periods are required for the CHF enhancement at lower heat fluxes and lower nanoparticle concentrations. In particular, 40 min was not sufficient for the wall superheat to reach a steady-state value at the lowest nanoparticle concentration of tested in this work (9 mg/l).


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40 and 60 minutes. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however, in contrast effect of enhancement for downward. Maximum CHF for upward- and downward-facing heater are 2.1 and 1.9, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater’s BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 minute which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


2021 ◽  
Vol 2116 (1) ◽  
pp. 012002
Author(s):  
Tomio Okawa ◽  
Koki Nakano ◽  
Yutaro Umehara

Abstract The nanoparticle layer detachment during nucleate pool boiling and its influences on heat transfer surface properties were explored experimentally. The material of the heat transfer surface was copper and the nanoparticle layer was formed on the heat transfer surface by nucleate boiling in the water-based TiO2 nanofluid. It was found that the detachment of the nanoparticle layer during nucleate boiling in pure water is significant. In the present experiment, more than half of nanoparticles deposited on the heated surface were detached before the CHF condition was reached. The thickness and roughness decreased accordingly. However, the wettability and wickability that are the influential parameters on the CHF value were maintained even after the occurrence of nanoparticle layer detachment and deteriorated only after the CHF condition was reached. It is therefore considered that the onset of CHF brings qualitative change to the capillary suction performance of the layer of nanoparticles. In exploring the effect of the nanoparticle layer properties on the nucleate boiling heat transfer, sufficient attention should be paid to the variation of the nanoparticle layer properties during nucleate boiling.


2006 ◽  
Vol 129 (2) ◽  
pp. 114-123
Author(s):  
Chen-li Sun ◽  
Van P. Carey

In this study, boiling experiments were conducted with 2-propanol/water mixtures in confined gap geometry under various levels of gravity. The temperature field created within the parallel plate gap resulted in evaporation over the portion of the vapor-liquid interface of the bubble near the heated surface, and condensation near the cold surface. Full boiling curves were obtained and two boiling regimes—nucleate boiling and pseudofilm boiling—and the transition condition, the critical heat flux (CHF), were identified. The observations indicated that the presence of the gap geometry pushed the nucleate boiling regime to a lower superheated temperature range, resulting in correspondingly lower heat flux. With further increases of wall superheat, the vapor generated by the boiling process was trapped in the gap to blanket the heated surface. This caused premature occurrence of CHF conditions and deterioration of heat transfer in the pseudo-film boiling regime. The influence of the confined space was particularly significant when greater Marangoni forces were present under reduced gravity conditions. The CHF value of x (molar fraction)=0.025, which corresponded to weaker Marangoni forces, was found to be greater than that of x=0.015 with a 6.4mm gap.


Author(s):  
Bao H. Truong

Nanofluids are engineered colloids composed of nano-size particles dispersed in common fluids such as water or refrigerants. Using an electrically controlled wire heater, pool boiling Critical Heat Flux (CHF) of Alumina and Silica water-based nanofluids of concentration less than or equal to 0.1 percent by volume were measured. Silica nanofluids showed a CHF enhancement up to 68% and there seems to be a monotonic relationship between the nanoparticle concentration and the magnitude of enhancement. Alumina nanofluids had a CHF enhancement up to 56% but the peak occurred at the intermediate concentration. The boiling curves in nanofluid were found to shift to the left of that of water and correspond to higher nucleate boiling heat transfer coefficients in the two-phase flow regime. Scanning Electron Microscopy (SEM) images show a porous coating layer of nanoparticles on wires subjected to nanofluid CHF tests. These coating layers change the morphology of the heater’s surface, and are responsible for the CHF enhancement. The thickness of the coating was estimated using SEM and was found ranging from 3.0 to 6.0 micrometers for Alumina, and 3.0 to 15.0 micrometers for Silica.


Author(s):  
Shotaro Nishiguchi ◽  
Naoki Ono ◽  
Masahiro Shoji

Aqueous solutions of some alcohols such as butanol show peculiar temperature dependence of surface tension. Contrary to ordinary liquids or solutions, the surface tension increases with temperature at the range of high liquid temperature. So at the triple-phase point on a heated surface, the thermo-capillary force acts for the liquid to wet the heated surface, so the solutions are sometimes called as “self-wetting liquids”. Self-wetting liquids may prohibit the dry-out of a heated surface so that the heat transfer performance would be enhanced. For this reason, applications of self-wetting liquids to heat transfer devices such as heat pipes are actively studied in recent years. However, the heat transfer characteristics of boiling of self-wetting liquids are not fully understood. In the present research, a boiling experiment of butanol aqueous solution was performed on a heated fine wire in order to make clear the fundamental heat transfer characteristics. A heated wire configuration is easy to observe the phenomena and easy to address the fundamental issues of boiling. In the present experiment, nucleate boiling heat transfer were investigated with special attention to critical heat flux (CHF), by changing solution concentration and temperature. Bubbling aspects were observed by high-speed video camera. It is found from the experiment that CHF is generally enhanced 20 to 50% when compared to the case of pure water. It is also found that at a certain concentration and at a certain liquid temperature, peculiar boiling takes place where very small bubbles are emitted from the heated wire and CHF enhancement becomes very large from 2 to 3 times higher than CHF of pure water. The temperature when the peculiar boiling takes place is close to boiling temperature of the solution. These results suggest the possibility of application of aqueous solution to high-performance cooling devices utilizing micro-scaled channels because generating bubbles are small enough so that the pressure loss of the flow passage is small and heat transfer rate is very large.


Author(s):  
Chen Li ◽  
G. P. Peterson

The evaporation and pool boiling on micro porous coated surfaces have been shown to provide among the highest heat transfer rates achievable from any type of surfaces. The heat transfer modes in these surfaces, present a number of interesting similarities and also, some fundamental differences, which are the result of the liquid supply methods to the heated surface. For the evaporation from porous coated surfaces, the liquid return to the heated surface is assisted by the capillary pressure at the liquid-vapor interface; while for pool boiling, gravity is the principal driving force that rewets the surface. In order to better understand the physical phenomena that governs the flow behavior of both the liquid and vapor phases, and the heat transfer process inside the porous media, comprehensive comparisons between these return mechanisms and their respective characteristics, and the performance and the critical heat flux (CHF) for each have been made, based on similar physical situations. These systematic comparisons illustrate that at a lower heat flux, the evaporation and pool boiling curves are almost identical due to the similar heat transfer modes, i.e., convection and nucleate boiling. While with further increases in heat flux, the heat transfer performance of the evaporation on micro porous media is generally superior to pool boiling on an identical surface. This shift is believed to be due to the fact that for evaporation on micro porous media, the heat transfer mode is dominated by the film evaporation, while in pool boiling, it is principally the result of fully developed nucleate boiling. It was also observed that the impact of the effective thermal conductivity of the porous coating on pool boiling performance is larger than for evaporation heat transfer on the identical micro porous coated surfaces. In general, the experimental data indicated that the CHF for evaporation heat transfer is much higher than for pool boiling on the same surfaces. The mechanism of CHF for evaporation on porous coated surfaces is believed to be the capillary limit; while for pool boiling the limit is the result of the hydrodynamic instabilities. This difference in mechanisms is clearly demonstrated by the experimental observations, where initially, the dry out process of the porous coated surfaces during evaporation is gradual, while for pool boiling; the entire surface reaches dry out in a very short time. In addition, the sensitivity of the CHF to the thickness of the porous coatings at a constant volumetric porosity and pore size, as well as the various optimal volumetric porosity of the CHF at a given thickness, are clearly the results of the differences induced by the various CHF mechanisms.


Sign in / Sign up

Export Citation Format

Share Document