Effect of Pulsed Current Gas Tungsten Arc Welding Parameters on Microstructure of Titanium Alloy Welds

Author(s):  
M. Balasubramanian ◽  
V. Jayabalan ◽  
V. Balasubramanian

Titanium is one of the most important nonferrous metals, which finds extensive application in aerospace and chemical industries, because of its light weight, excellent corrosion resistance and high strength to weight ratio. Single pass gas tungsten arc (GTA) welding of thin sections of Ti–6Al–4V was accomplished with pulsing current technique and was found to be superior to conventional continuous current process in terms of grain refinement in the fusion zone. In this investigation, an attempt was made to study the effect of pulsed current GTA welding parameters on titanium alloy weld characteristics such as grain size and hardness. It was revealed that at an optimum value of 6 Hz pulse frequency and 80A peak current, the hardness was maximum and the grain size was minimum. Pulsing current in inert gas welding was found to be beneficial in titanium welding.

2020 ◽  
Vol 15 (2) ◽  
Author(s):  
Subravel V

In this investigation an attempt has been made to study the effect of welding on fusion characteristics of pulsed current gas tungsten arc welded AZ31B magnesium alloy joints. Five joints were fabricated using different levels of welding speed (105 mm/min –145 mm/min). From this investigation, it is found that the joints fabricated using a welding speed of 135 mm/min yielded superior tensile properties compared to other joints. The formation of finer grains and higher hardness in fusion zone and uniformly distributed precipitates are the main reasons for the higher tensile properties of these joints


2014 ◽  
Vol 592-594 ◽  
pp. 395-399
Author(s):  
A. Prabakaran ◽  
R. Sellamuthu ◽  
Sanjivi Arul

Gas Tungsten Arc Welding (GTAW) involves several process parameters. In Pulsed Current GTAW frequency of pulse and pulse to time ratio differentiates the characteristics of weld pool geometry of from GTAW. In the present work a simple heat transfer model for Pulsed Current GTA welding was developed and the weld pool dimensions were experimentally verified with AISI 1020 steel. Relationship between speed and pulsed current frequency on weld pool dimension was studied. Weld pool dimension of pulsed and non-pulsed GTAW is studied.


2019 ◽  
Vol 969 ◽  
pp. 895-900 ◽  
Author(s):  
Muralimohan Cheepu ◽  
D. Venkateswarlu ◽  
P. Nageswara Rao ◽  
S. Senthil Kumaran ◽  
Narayanan Srinivasan

In the present study, TC4 titanium alloy was gas tungsten arc welded to evaluate the mechanical and metallurgical properties of the welds. The welds were carried out at different welding conditions such as welding speed and current to identify their effect on microstructural changes and strength of the welds. The results of bead geometry measurements suggests that the fusion zone width and depth was greatly varying with the welding speed and current. It is also observed that the fusion zone microstructure and heat affected zones are greatly controlled by welding conditions. Therefore the mechanical properties of the welds were improved with the changes in welding conditions and are correlated with the metallurgical features of the welds. The optimal welding conditions were analysed using Box-Behnken design and analysis of variance technique for identifying strength of the welds and better bead geometry parameters.


2015 ◽  
Vol 813-814 ◽  
pp. 410-414
Author(s):  
Sunil Sharma ◽  
Krishnamoorthy Balachandar

This work focuses on the analysis of the compositional variation made during stir casting of Al-B4C metal matrix composite (MMC) and the properties of GTA weldments. Pulsed current gas tungsten arc (GTA) welding, a novel variant of traditional GTA weld process, was tried on two different composites, viz. 2 % and 4 % B4C particulates in aluminium matrix. For a chosen current and voltage, two different pulsing frequencies (2Hz & 5Hz) were combined with three different pulse on time periods (40%, 50 % & 60%) and the weldments were compared with that of constant current weldments. An attempt has been made to study the time-temperature effect of pulsed GTA welding process parameters on microhardness in as-welded condition. Pulsed current resulted in better grain refinement and the same is reflected in the microhardness values. The increase in the reinforcing composition showed increased effect on the fusion zone weld hardness levels. Increase in Pulse on time and pulse frequency of PC weldments resulted in increased hardness of both the compositions.


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