Frictional Boundary Conditions in Plastic Compression

1963 ◽  
Vol 85 (1) ◽  
pp. 68-75 ◽  
Author(s):  
G. W. Pearsall ◽  
W. A. Backofen

Distributions of normal stress, shear stress, and coefficient of friction were determined at the interface between a steel tool and a plastically deforming aluminum disk, using two pressure-sensitive pins imbedded in the tool. Comparisons were made with the normal-stress predictions of plasticity analyses, assuming constant shear stress or friction coefficient across the interface. Agreement was improved by considering actual variations in shear stress from lubricant-film deterioration but interesting and unpredicted features were still encountered. The course of liquid-lubricant breakdown was modified significantly by compression with periodic cycles of loading and unloading which resulted in lower friction stress for reactive lubricants, such as fatty acids, and in higher friction stress for inert lubricants, such as mineral oil.

1987 ◽  
Vol 109 (2) ◽  
pp. 232-237 ◽  
Author(s):  
K. Craig ◽  
R. H. Buckholz ◽  
G. Domoto

This paper studies the rapid simple shearing flow of dry cohesionless metal powders contained between parallel rotating plates. In this study, an annular shear cell test apparatus was used; the dry metal powders are rapidly sheared by rotating one of the shear surfaces while the other shear surface remains fixed. Such a flow geometry is of interest to tribologists working in the area of dry or powder lubrication. The shear stress and normal stress on the stationary surface are measured as a function of the following parameters: shear surface boundary material and roughness, the shear-cell gap thickness, the shear-rate and the fractional solids content. Both the fractional solids content and the gap thickness are kept at prescribed values during stress measurements. In this experiment the metal powder tested is different from the shear transmission surface material; the effect on the measured normal and shear stress data are reported. The results show the dependence of the normal stress and the shear stress on the shear-rate, particle density and particle diameter. Likewise, a significant stress dependence on both the fractional solids content and the shear-cell gap thickness was observed.


1996 ◽  
Vol 12 (03) ◽  
pp. 167-171
Author(s):  
G. Bezine ◽  
A. Roy ◽  
A. Vinet

A finite-element technique is used to predict the shear stress and normal stress distribution in adherends for polycarbonate/polycarbonate single lap joints subjected to axial loads. Numerical and photoelastic results are compared so that a validation of the numerical model is obtained. The influences on stresses of the overlap length and the shape of the adherends are studied.


2014 ◽  
Vol 759 ◽  
pp. 197-235 ◽  
Author(s):  
Brice Lecampion ◽  
Dmitry I. Garagash

AbstractWe investigate in detail the problem of confined pressure-driven laminar flow of neutrally buoyant non-Brownian suspensions using a frictional rheology based on the recent proposal of Boyer et al. (Phys. Rev. Lett., vol. 107 (18), 2011, 188301). The friction coefficient (shear stress over particle normal stress) and solid volume fraction are taken as functions of the dimensionless viscous number $I$ defined as the ratio between the fluid shear stress and the particle normal stress. We clarify the contributions of the contact and hydrodynamic interactions on the evolution of the friction coefficient between the dilute and dense regimes reducing the phenomenological constitutive description to three physical parameters. We also propose an extension of this constitutive framework from the flowing regime (bounded by the maximum flowing solid volume fraction) to the fully jammed state (the random close packing limit). We obtain an analytical solution of the fully developed flow in channel and pipe for the frictional suspension rheology. The result can be transposed to dry granular flow upon appropriate redefinition of the dimensionless number $I$. The predictions are in excellent agreement with available experimental results for neutrally buoyant suspensions, when using the values of the constitutive parameters obtained independently from stress-controlled rheological measurements. In particular, the frictional rheology correctly predicts the transition from Poiseuille to plug flow and the associated particles migration with the increase of the entrance solid volume fraction. We also numerically solve for the axial development of the flow from the inlet of the channel/pipe toward the fully developed state. The available experimental data are in good agreement with our numerical predictions, when using an accepted phenomenological description of the relative phase slip obtained independently from batch-settlement experiments. The solution of the axial development of the flow notably provides a quantitative estimation of the entrance length effect in a pipe for suspensions when the continuum assumption is valid. Practically, the latter requires that the predicted width of the central (jammed) plug is wider than one particle diameter. A simple analytical expression for development length, inversely proportional to the gap-averaged diffusivity of a frictional suspension, is shown to encapsulate the numerical solution in the entire range of flow conditions from dilute to dense.


2016 ◽  
Vol 49 (3) ◽  
pp. 258-264
Author(s):  
Nobuyuki Nakajima

Time-dependent thermodynamics was applied to steady-state melt flow of polyethylene. The steady-state viscosity behavior and first normal-stress difference were examined as a couple. The latter was a measure of the energy intensity (energy per volume); the time derivative of that was treated as the rate of energy production. In steady-state flow, viscosity decreased and the rate of the energy production increased with increasing shear stress. From the sign of the rate of production, steady flow was found to be in the stable region. The stress growth leading into steady-state flow was known from our previous work to be in the unstable region. This may be called pseudo-stable region. Under a constant rate of shear deformation, both shear stress and viscosity increased rapidly. A change into steady-state flow was interpreted to be the fracture point. The growth of the normal stress was slower than that of shear stress. The first normal-stress difference was a manifestation of deformation, which is a volume increase caused by shear stress. The volume increase led to fracture.


1957 ◽  
Vol 24 (2) ◽  
pp. 261-268
Author(s):  
G. Horvay ◽  
J. S. Born

Abstract Rigorous and approximate (variational) solutions are given for the semi-infinite elastic strip, traction-free along the long edges, when the short edge is subjected (a) to a quadratic shear displacement, zero normal stress, (b) to a cubic normal displacement, zero shear stress. The approximate method of self-equilibrating functions is extended.


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