Roughness Effects on Frictional Resistance of Enclosed Rotating Disks

1960 ◽  
Vol 82 (3) ◽  
pp. 553-560 ◽  
Author(s):  
R. E. Nece ◽  
J. W. Daily

The effects of surface roughness on the frictional resistance of enclosed rotating disks have been studied experimentally. Torque data were obtained over the range of disk Reynolds numbers 4 × 103 to 6 × 106 for three different relative roughnesses a/k of 1000, 2000, and 3200 at three axial-clearance-to-disk-radius ratios s/a of 0.0227, 0.0609, and 0.112 for a constant, small, radial tip clearance. The existence of four possible basic flow regimes in the axial gap between the disk and casing wall was verified. Empirical expressions have been presented which predict the initial point of onset of turbulence in the flow within the boundary layer on the disk, the point at which the surface roughness becomes fully effective, and the magnitudes of the resistance coefficients in the zone of fully rough turbulent flow. The similarities and differences between smooth and rough-disk torque behavior, and to a limited extent boundary-layer behavior, have been noted.

1960 ◽  
Vol 82 (1) ◽  
pp. 217-230 ◽  
Author(s):  
J. W. Daily ◽  
R. E. Nece

The fundamental fluid mechanics associated with the rotation of a smooth plane disk enclosed within a right-cylindrical chamber have been studied both experimentally and theoretically. In order to acquire further and systematic information pertinent to this problem, which has received much attention in the past, torque data were obtained over a range of disk Reynolds numbers from 103 to 107 for axial clearance-disk radius ratios s/a from 0.0127 to 0.217 for a constant small radial tip clearance and velocity and pressure data were obtained for laminar and turbulent flows. The existence of four basic flow regimes in the axial gap between the disk and casing wall was verified, and these regimes, the existence and extent of which are governed by the Reynolds number-axial spacing combinations, have been delineated. A new approximate theoretical analysis has accounted for axial-clearance effects for the case of separate boundary layers on the disk and end wall; this theory has been checked against test results. Velocity and pressure data have shown that the concept of a fluid “core” rotation in the case of separate boundary layers must be modified because of secondary flows and skewed boundary layers.


2011 ◽  
Vol 134 (4) ◽  
Author(s):  
M. Lorenz ◽  
A. Schulz ◽  
H.-J. Bauer

The present experimental study is part of a comprehensive analysis accounting for heat transfer and aerodynamic losses on a highly loaded low pressure turbine blade with varying surface roughness. Whereas Part I focuses on heat transfer measurements at airfoil midspan with different deterministic surface roughnesses, Part II investigates surface roughness effects on aerodynamic losses of the same airfoil. A set of different arrays of deterministic roughness (the same as used in Part I) is investigated in these experiments. The height and eccentricity of the roughness elements are varied, showing the combined influence of roughness height and anisotropy on the losses produced in the boundary layers. It is shown that the boundary layer loss is dominated by the suction side. Therefore, the investigations focus on measurements of the suction side boundary layer thickness at midspan directly upstream of the trailing edge. The experiments are conducted at several freestream turbulence levels (Tu1=1.4–10.1%) and different Reynolds numbers. The measurements reveal that suction side boundary layer thickness is increased by up to 190% if surface roughness shifts the transition onset upstream. However, in some cases, at low Reynolds numbers and freestream turbulence, surface roughness suppresses boundary layer separation and decreases the trailing edge boundary layer thickness by up to 30%.


Author(s):  
M. Lorenz ◽  
A. Schulz ◽  
H.-J. Bauer

The present experimental study is part of a comprehensive analysis accounting for heat transfer and aerodynamic losses on a highly loaded low pressure turbine blade with varying surface roughness. Whereas part I focuses on heat transfer measurements at airfoil midspan with different deterministic surface roughnesses, part II investigates surface roughness effects on aerodynamic losses of the same airfoil. A set of different arrays of deterministic roughness (the same as used in part I) is investigated in these experiments. The height and eccentricity of the roughness elements is varied, showing the combined influence of roughness height and anisotropy on the losses produced in the boundary layers. It is shown that the boundary layer loss is dominated by the suction side. Therefore, the investigations focus on measurements of the suction side boundary layer thickness at midspan directly upstream of the trailing edge. The experiments are conducted at several free-stream turbulence levels (Tu1 = 1.4% to 10.1%) and different Reynolds numbers. The measurements reveal that suction side boundary layer thickness is increased by up to 190% if surface roughness shifts the transition onset upstream. However, in some cases, at low Reynolds numbers and free-stream turbulence, surface roughness suppresses boundary layer separation and decreases the trailing edge boundary layer thickness by up to 30%.


Author(s):  
M. Eaddy ◽  
W. H. Melbourne ◽  
J. Sheridan

The problem of flow-induced vibration has been studied extensively. However, much of this research has focused on the smooth cylinder to gain an understanding of the mechanisms that cause vortex-induced vibration. In this paper results of an investigation of the effect of surface roughness on the cross-wind forces are presented. Measurements of the sectional RMS fluctuating lift forces and the axial correlation of the pressures for Reynolds numbers from 1 × 105 to 1.4 × 106 are given. It was found that surface roughness significantly increased the axial correlation of the pressures to similar values found at high subcritical Reynolds numbers. There was little effect of the surface roughness on the sectional lift forces. The improved correlation of the vortex shedding means rough cylinders will be subject to larger cross-wind forces and an increased possibility of vortex-induced vibration compared to smooth cylinders.


1977 ◽  
Vol 99 (3) ◽  
pp. 486-493 ◽  
Author(s):  
O. Gu¨ven ◽  
V. C. Patel ◽  
C. Farell

A simple analytical model for two-dimensional mean flow at very large Reynolds numbers around a circular cylinder with distributed roughness is presented and the results of the theory are compared with experiment. The theory uses the wake-source potential-flow model of Parkinson and Jandali together with an extension to the case of rough-walled circular cylinders of the Stratford-Townsend theory for turbulent boundary-layer separation. In addition, a semi-empirical relation between the base-pressure coefficient and the location of separation is used. Calculation of the boundary-layer development, needed as part of the theory, is accomplished using an integral method, taking into account the influence of surface roughness on the laminar boundary layer and transition as well as on the turbulent boundary layer. Good agreement with experiment is shown by the results of the theory. The significant effects of surface roughness on the mean-pressure distribution on a circular cylinder at large Reynolds numbers and the physical mechanisms giving rise to these effects are demonstrated by the model.


2005 ◽  
Vol 127 (1) ◽  
pp. 200-208 ◽  
Author(s):  
M. Stripf ◽  
A. Schulz ◽  
S. Wittig

External heat transfer measurements on a highly loaded turbine vane with varying surface roughness are presented. The investigation comprises nine different roughness configurations and a smooth reference surface. The rough surfaces consist of evenly spaced truncated cones with varying height, diameter, and distance, thus covering the full range of roughness Reynolds numbers in the transitionally and fully rough regimes. Measurements for each type of roughness are conducted at several freestream turbulence levels (Tu1=4% to 8.8%) and Reynolds numbers, hereby quantifying their combined effect on heat transfer and laminar-turbulent transition. In complementary studies a trip wire is used on the suction side in order to fix the transition location close to the stagnation point, thereby allowing a deeper insight into the effect of roughness on the turbulent boundary layer. The results presented show a strong influence of roughness on the onset of transition even for the smallest roughness Reynolds numbers. Heat transfer coefficients in the turbulent boundary layer are increased by up to 50% when compared to the smooth reference surface.


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