The Evolution of Compressor and Turbine Bladings in Gas Turbine Design

1967 ◽  
Vol 89 (2) ◽  
pp. 199-205 ◽  
Author(s):  
C. Seippel

The author, having been associated with the construction of gas turbines from the first 4000-kw unit delivered in 1939 to the city of Neuchaˆtel to the present time, gives some personal views on the evolution of the axial compressor and turbine bladings which are the key elements to the gas turbines. The axial compressor was created to supply air efficiently for the supercharged “Velox” boiler. It made the evolution to the modern gas turbine possible. The main problems encountered were related to the stability of flow. An enormous increase of volume capacity was achieved in the course of time. The increase of pressure ratio made special measures necessary to overcome instability at starting. The expansion turbine started on the basis of steam turbine practice and underwent a parallel evolution to large capacities. Its particular problems are related to the high temperatures of the gases.

2020 ◽  
Vol 11 (1) ◽  
pp. 28
Author(s):  
Emmanuel O. Osigwe ◽  
Arnold Gad-Briggs ◽  
Theoklis Nikolaidis

When selecting a design for an unmanned aerial vehicle, the choice of the propulsion system is vital in terms of mission requirements, sustainability, usability, noise, controllability, reliability and technology readiness level (TRL). This study analyses the various propulsion systems used in unmanned aerial vehicles (UAVs), paying particular focus on the closed-cycle propulsion systems. The study also investigates the feasibility of using helium closed-cycle gas turbines for UAV propulsion, highlighting the merits and demerits of helium closed-cycle gas turbines. Some of the advantages mentioned include high payload, low noise and high altitude mission ability; while the major drawbacks include a heat sink, nuclear hazard radiation and the shield weight. A preliminary assessment of the cycle showed that a pressure ratio of 4, turbine entry temperature (TET) of 800 °C and mass flow of 50 kg/s could be used to achieve a lightweight helium closed-cycle gas turbine design for UAV mission considering component design constraints.


1983 ◽  
Vol 105 (4) ◽  
pp. 844-850 ◽  
Author(s):  
I. G. Rice

High-cycle pressure-ratio (38–42) gas turbines being developed for future aircraft and, in turn, industrial applications impose more critical disk and casing cooling and thermal-expansion problems. Additional attention, therefore, is being focused on cooling and the proper selection of materials. Associated blade-tip clearance control of the high-pressure compressor and high-temperature turbine is critical for high performance. This paper relates to the use of extracted steam from a steam turbine as a coolant in a combined cycle to enhance material selection and to control expansion in such a manner that the cooling process increases combined-cycle efficiency, gas turbine output, and steam turbine output.


Author(s):  
Erio Benvenuti

This axial compressor design was primarily focused to increase the power rating of the current Nuovo Pignone PGT10 Heavy-Duty gas turbine by 10%. In addition, the new 11-stage design favourably compares with the existing 17-stage compressor in terms of simplicity and cost. By seating the flowpath and blade geometry, the new aerodynamic design can be applied to gas turbines with different power ratings as well. The reduction in the stage number was achieved primarily through the meridional flow-path redesign. The resulting higher blade peripheral speeds achieve larger stage pressure ratios without increasing the aerodynamic loadings. Wide chord blades keep the overall length unchanged thus assuring easy integration with other existing components. The compressor performance map was extensively checked over the speed range required for two-shaft gas turbines. The prototype unit was installed on a special PGT10 gas turbine setup, that permitted the control of pressure ratio independently from the turbine matching requirements. The flowpath instrumentation included strain-gages, dynamic pressure transducers and stator vane leading edge aerodynamic probes to determine individual stage characteristics. The general blading vibratory behavior was proved fully satisfactory. With minor adjustments to the variable stator settings the front stage aerodynamic matching was optimized and the design performance was achieved.


1983 ◽  
Vol 105 (4) ◽  
pp. 851-858 ◽  
Author(s):  
I. G. Rice

High-cycle pressure-ratio (38–42) gas turbines being developed for future aircraft and, in turn, industrial applications impose more critical disk and casing cooling and thermal-expansion problems. Additional attention, therefore, is being focused on cooling and the proper selection of materials. Associated blade-tip clearance control of the high-pressure compressor and high-temperature turbine is critical for high performance. This paper relates to the use of extracted steam from a steam turbine as a coolant in a combined cycle to enhance material selection and to control expansion in such a manner that the cooling process increases combined-cycle efficiency, gas turbine output and steam turbine output.


1997 ◽  
Vol 119 (3) ◽  
pp. 633-639 ◽  
Author(s):  
Erio Benvenuti

This axial compressor design was primarily focused to increase the power rating of the current Nuovo Pignone PGT10 Heavy-Duty gas turbine by 10 percent. In addition, the new 11-stage design favorably compares with the existing 17-stage compressor in terms of simplicity and cost. By scaling the flowpath and blade geometry, the new aerodynamic design can be applied to gas turbines with different power ratings as well. The reduction in the stage number was achieved primarily through the meridional flowpath redesign. The resulting higher blade peripheral speeds achieve larger stage pressure ratios without increasing the aerodynamic loadings. Wide chord blades keep the overall length unchanged thus assuring easy integration with other existing components. The compressor performance map was extensively checked over the speed range required for two-shaft gas turbines. The prototype unit was installed on a special PGT10 gas turbine setup, that permitted the control of pressure ratio independently from the turbine matching requirements. The flowpath instrumentation included strain gages, dynamic pressure transducers, and stator vane leading edge aerodynamic probes to determine individual stage characteristics. The general blading vibratory behavior was proved fully satisfactory. With minor adjustments to the variable stator settings, the front stage aerodynamic matching was optimized and the design performance was achieved.


Author(s):  
Meherwan P. Boyce

The performance analysis of the new generation of Gas Turbines in combined cycle operation is complex and presents new problems, which have to be addressed. The new units operate at very high turbine firing temperatures. Thus variation in this firing temperature significantly affects the performance and life of the components in the hot section of the turbine. The compressor pressure ratio is high which leads to a very narrow operation margin, thus making the turbine very susceptible to compressor fouling. The turbines are also very sensitive to backpressure exerted on them by the heat recovery steam generators. The pressure drop through the air filter also results in major deterioration of the performance of the turbine. The performance of the combined cycle is also dependent on the steam turbine performance. The steam turbine is dependent on the pressure, temperature, and flow generated in the heat recovery steam generator, which in turn is dependent on the turbine firing temperature, and the air mass flow through the gas turbine. It is obvious that the entire system is very intertwined and that deterioration of one component will lead to off-design operation of other components, which in most cases leads to overall drop in cycle efficiency. Thus, determining component performance and efficiency is the key to determining overall cycle efficiency. Thermodynamic modeling of the plant with individual component analysis is not only extremely important in optimizing the overall performance of the plant but in also determining life cycle considerations.


1980 ◽  
Vol 102 (1) ◽  
pp. 35-41 ◽  
Author(s):  
I. G. Rice

The reheat gas turbine cycle combined with the steam turbine Rankine cycle holds new promise of appreciably increasing power plant thermal efficiency. Apparently the cycle has been overlooked and thus neglected through the years. Research and development is being directed towards other gas turbine areas because of the world energy crunch; and in order to focus needed technical attention to the reheat cycle, this paper is presented, using logic and practical background of heat recovery boilers, steam turbines, gas turbines and the process industry. A critical analysis is presented establishing parameters of efficiency, cycle pressure ratio, firing temperature and output. Using the data developed, an analysis of an actual gas generator, the second generation LM5000, is applied with unique approaches to show that an overall 50 percent efficiency power plant can be developed using today’s known techniques and established base-load firing temperatures.


Author(s):  
R. Gusso ◽  
E. Benvenuti ◽  
D. Bianchi ◽  
D. Sabella

The PGT 10 two-shaft, 10 MW, industrial gas turbine has a capability of up to 34% simple-cycle efficiency, high reliability with extended range of operation and low exhaust emissions. Features like the 14:1 pressure ratio and high specific mass flow transonic axial compressor are at the highest levels in the heavy-duty gas turbine design. The firing temperature, the blade cooling techniques, the extended modularization of components and subassemblies are in their turn representative of the well-proven, state-of-art technology: performance results also from the aero-thermodynamic design aimed at maximizing component efficiencies. This paper introduces the major aspects of the PTG 10 turbine design. After full-load testing was successfully completed on the first units, the PTG 10 has entered normal production in 1987 and several units have already been installed or shipped.


Author(s):  
Bernd Prade ◽  
Holger Streb ◽  
Peter Berenbrink ◽  
Bernhard Schetter ◽  
Gottfried Pyka

Hybrid burners have demonstrated proven reliability in the premixed combustion of both natural gas and liquid fuels. NOx emission levels below 10 ppmv (gas dry, 15% O2) have been achieved in gas turbine models V94.2, V84.2 and retrofitted predecessor gas turbines. With increasing turbine inlet temperature (increasing efficiency), the pressure ratio and compressor discharge temperature will rise and auto ignition will become more critical. Therefore the development of an improved hybrid burner was an obvious necessity. Compatibility of the new burner with existing gas turbines was a basic requirement. The new burner was tested in a 10 MW Gas Turbine equipped with a SIEMENS silo combustor and in a V64.3 GT in Dresden, Germany. The paper presents the development and results of on-site measurements of NOx and CO emissions. At base toad NOx emissions below 25 ppmv were obtained by the revised hybrid (HR) burner without any combustion driven oscillation (< 5 mbar) in the V64.3. Additionaly the stability of the premixed flame was improved, so that the operation range of premix mode could be increased by three percent of base load.


Author(s):  
F. Melino ◽  
A. Peretto ◽  
P. R. Spina

Gas turbine axial compressor performance are heavily influenced by blade fouling; as a result, the gas turbines efficiency and producible power output decrease. In this study a model, able to evaluate the performance degradation of an axial compressor due to fouling, is developed and validated. The model is validated against experimental results available in literature and included into a computer code developed by the Authors (IN.FO.G.T.E) which is able to estimate the performance of every commercial gas turbine by using a stage stacking methods for the simulation of compressor behavior. The goal of this study is to show and discuss the change in gas turbine main performance (such as efficiency, power output, compressor inlet mass flow rate, pressure ratio) due to compressor fouling and also highlight and discuss the change in compressor stages performance curves.


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