Axial Turbine Performance Evaluation. Part A—Loss-Geometry Relationships

1968 ◽  
Vol 90 (4) ◽  
pp. 341-348 ◽  
Author(s):  
O. E. Balje´ ◽  
R. L. Binsley

Generalized loss correlations for full and partial admission turbines have been derived and critically compared with recently published data. Effects included are Reynolds number, blade angles, blade height, blade number, blade trailing edge thickness, tip clearance, and reaction. These generalized loss relationships are for use in optimization of turbines over a wide range of possible operating conditions.

1968 ◽  
Vol 90 (4) ◽  
pp. 349-359 ◽  
Author(s):  
O. E. Balje´ ◽  
R. L. Binsley

The maximum obtainable efficiency and associated geometry have been calculated based on the use of generalized loss correlations from Part A and are presented for full and partial admission turbines over a wide range of specific speeds. The calculated effects of varying values of Reynolds number, tip clearance, and trailing edge thickness on turbine performance are presented. Because of the anticipated difficulty in fabricating some of the optimum geometries calculated, the effects of using nonoptimum values of geometric parameters on attainable efficiency have also been investigated. The derating factor for machine Reynolds number is shown to be a strong function of specific speed, varying from 0.96 at a specific speed of 100, to 0.6 at a specific speed of 3, when Reynolds number is 105 compared to a reference value of 106. The derating factor for tip clearance is shown to be similar to what would be expected if the clearance area were considered as a leakage area. The use of blade heights, blade numbers, rotor exit angles, and degrees of reaction varying from the optimum by 25 percent produce maximum derating factors of 0.99, 0.98, 0.985, and 0.97, respectively, when compared to full optimum values.


Energies ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 264 ◽  
Author(s):  
Hyoung-Ho Kim ◽  
Md Rakibuzzaman ◽  
Kyungwuk Kim ◽  
Sang-Ho Suh

The Kaplan turbine is an axial propeller-type turbine that can simultaneously control guide vanes and runner blades, thus allowing its application in a wide range of operations. Here, turbine tip clearance plays a crucial role in turbine design and operation as high tip clearance flow can lead to a change in the flow pattern, resulting in a loss of efficiency and finally the breakdown of hydro turbines. This research investigates tip clearance flow characteristics and undertakes a transient fast Fourier transform (FFT) analysis of a Kaplan turbine. In this study, the computational fluid dynamics method was used to investigate the Kaplan turbine performance with tip clearance gaps at different operating conditions. Numerical performance was verified with experimental results. In particular, a parametric study was carried out including the different geometrical parameters such as tip clearance between stationary and rotating chambers. In addition, an FFT analysis was performed by monitoring dynamic pressure fluctuation on the rotor. Here, increases in tip clearance were shown to occur with decreases in efficiency owing to unsteady flow. With this study’s focus on analyzing the flow of the tip clearance and its effect on turbine performance as well as hydraulic efficiency, it aims to improve the understanding on the flow field in a Kaplan turbine.


Author(s):  
Carlo Cravero ◽  
Mario La Rocca ◽  
Andrea Ottonello

The use of twin scroll volutes in radial turbine for turbocharging applications has several advantages over single passage volute related to the engine matching and to the overall compactness. Twin scroll volutes are of increasing interest in power unit development but the open scientific literature on their performance and modelling is still quite limited. In the present work the performance of a twin scroll volute for a turbocharger radial turbine are investigated in some detail in a wide range of operating conditions at both full and partial admission. A CFD model for the volute have been developed and preliminary validated against experimental data available for the radial turbine. Then the numerical model has been used to generate the database of solutions that have been investigated and used to extract the performance. Different parameters and indices are introduced to describe the volute aerodynamic performance in the wide range of operating conditions chosen. The above parameters can be used for volute development or matching with a given rotor or efficiently implemented in automatic design optimization strategies.


Author(s):  
Lorenzo Cozzi ◽  
Filippo Rubechini ◽  
Andrea Arnone ◽  
Savino Depalo ◽  
Pio Astrua ◽  
...  

Abstract The overall fraction of the power produced by renewable sources in the energy market has significantly increased in recent years. The power output of most of these clean sources is intrinsically variable. At present day and most likely in the upcoming future, due to the lack of inexpensive and reliable large energy storage systems, conventional power plants burning fossil fuels will still be part of the energy horizon. In particular, power generators able to promptly support the grid stability, such as gas turbines, will retain a strategic role. This new energy scenario is pushing gas turbine producers to improve the flexibility of their turbomachines, increasing the need for reliable numerical tools adopted to design and validate the new products also in operating conditions far from the nominal one. Especially when dealing with axial compressors, i.e. machines experiencing intense adverse pressure gradients, complex flow structures and severe secondary flows, CFD modelling of offdesign operation can be a real challenge. In this work, a state-of-the art CFD framework for RANS analysis of axial compressors is presented. The various aspects involved in the whole setup are discussed, including boundary conditions, meshing strategies, mixing planes modelling, tip clearance treatment, shroud leakages and turbulence modelling. Some experiences about the choice of these aspects are provided, derived from a long-date practice on this kind of turbomachines. Numerical results are reported for different full-scale compressors of the Ansaldo Energia fleet, covering a wide range of operating conditions. Furthermore, details about the capability of the setup to predict compressor performance and surge-margin have been added to the work. In particular, the setup surge-margin prediction has been evaluated in an operating condition in which the turbomachine experiences experimental stall. Finally, thanks to several on-field data available at different corrected speeds for operating conditions ranging from minimum to full load, a comprehensive validation of the presented numerical framework is also included in the paper.


1970 ◽  
Vol 92 (3) ◽  
pp. 252-256 ◽  
Author(s):  
J. Dunham ◽  
P. M. Came

In 1951 Ainley and Mathieson published a method of predicting the design and off-design performance of an axial turbine (British ARC, R & M 2974). The flow and hence the losses were calculated at a single “reference diameter” for each blade row. This method has been widely used ever since. A critical review of the method has been made, based on detailed comparisons between the measured and predicted performance of a wide range of modern turbines. As a result, improvements have been made in the formulas for secondary loss and tip clearance loss prediction. The accuracy of the improved method has been assessed. Despite its relatively simple approach, it is believed that it will remain of great value in project work and preliminary design work.


1966 ◽  
Vol 88 (1) ◽  
pp. 221-228 ◽  
Author(s):  
H. Schlichting ◽  
A. Das

A survey is given of extensive research work on cascade-flow problems carried out in recent years in Germany. A considerable part of this work was done in the Variable Density High Speed Cascade Wind Tunnel of the Deutsche Forschungsanstalt fu¨r Luftfahrt at Braunschweig, in which the Reynolds number and the Mach number of the cascade can be varied independently. For compressor cascades with blades of different thickness ratio extensive measurements of the aerodynamic coefficients have been carried out in a wide range of Mach numbers and Reynolds numbers. For very low Reynolds numbers, as they occur for jet engines in high-altitude flight, the influence of turbulence level on loss coefficients has been investigated. Furthermore, comprehensive investigations on secondary-flow losses are reported. The most important parameters in this connection are the ratio of blade length to blade chord, the tip clearance, the Reynolds number, and the deflection of the flow in the cascade. The influence of all these parameters on the secondary-flow losses has been clarified to a certain extent.


2020 ◽  
Vol 142 (8) ◽  
Author(s):  
David Baumgärtner ◽  
John J. Otter ◽  
Andrew P. S. Wheeler

Abstract The isentropic exponent is one of the most important properties affecting gas dynamics. Nonetheless, its effect on turbine performance is not well known. This paper discusses a series of experimental and computational studies to determine the effect of isentropic exponent on the flow field within a turbine vane. Experiments are performed using a newly modified transient wind tunnel that enables annular cascade testing with a wide range of working fluids and operating conditions. For the present study, tests are undertaken using air, CO2, R134a, and argon, giving a range of isentropic exponent from 1.08 to 1.67. Measurements include detailed wall static pressures that are compared with computational simulations. Our results show that over the range of isentropic exponents tested here, the loss can vary between 20% and 35%, depending on vane exit Mach number. The results are important for future turbines operating with real-gas effects and/or those where high gas temperatures can lead to variations in the isentropic exponent.


Author(s):  
Carlo Cravero ◽  
Davide De Domenico ◽  
Andrea Ottonello

Abstract Frequently in turbocharging radial turbine studies, some assumptions have to be done in order to make 1D matching calculations as easy as possible and to develop simulation approaches that can be useful for different purposes, like axial thrust prediction. One of these assumptions concerns the degree of reaction, which is often considered constant and equal to the value 0.5. In standard radial turbines design the velocity triangles are set by the target to keep a mean degree of reaction of 50%, in order to obtain low rotor losses and to minimize the exit swirl to get lower losses in the exhaust diffuser. From the experience gained on radial turbines operating in a wide range of conditions, it is evident that: the degree of reaction presents large variations along a given isospeed (especially at low rotational speed) and the mean value is far from 0.5 (particularly true in high performance applications). In the present work a method for the representation of the degree of reaction for radial turbine is suggested. The approach has been developed onto a twin scroll radial turbine for turbocharging, considering a large dataset of operating conditions (at both equal and partial admission). The discussion and the method suggested are based on a rich database from experimental data and numerical simulations developed by the authors on the 3D configuration of the turbines under investigation.


Author(s):  
Herbert J. Gladden ◽  
Frederick C. Yeh ◽  
Dennis L. Fronek

The NASA Lewis Research Center gas turbine hot section test facility has been developed to provide a “real-engine” environment with well known boundary conditions for the aerothermal performance evaluation/verification of computer design codes. The initial aerothermal research data obtained at this facility are presented and the operational characteristics of the facility are discussed. This facility is capable of testing at temperatures and pressures up to 1600 K and 18 atm which corresponds to a vane exit Reynolds number range of 0.5×106 to 2.5×106 based on vane chord. The component cooling air temperature can be independently modulated between 330 and 700 K providing gas-to-coolant temperature ratios similar to current engine application. Research instrumentation of the test components provide conventional pressure and temperature measurements as well as metal temperatures measured by IR-photography. The primary data acquisition mode is steady state through a 704 channel multiplexer/digitizer. The test facility was configured as an annular cascade of full coverage film cooled vanes for the initial series of research tests. These vanes were tested over a wide range of gas Reynolds number, exit gas Mach number and heat flux levels. The range of test conditions was used to represent both actual operating conditions and similarity state conditions of a gas turbine engine. The results are presented for the aerothermal performance of the facility and the full coverage film cooled vanes.


1979 ◽  
Vol 101 (3) ◽  
pp. 337-342 ◽  
Author(s):  
T. Mashimo ◽  
I. Watanabe ◽  
I. Ariga

Fluid loss caused by leaks through the impeller tip clearance was investigated for a centrifugal compressor. Operating conditions, Reynolds number, and clearance were varied independently during the experiment. It was found that the average compressor performance would be reduced by about 4 percent when the relative clearance was increased from 0.0125 to 0.125 and the resulting leakage loss was dependent on the Reynolds number, the tendency of which was just opposite in case of wall friction loss, as was well-known. Moreover, a determination of the leakage loss coefficient was made as a function of the relative clearance, relative leak level and the Reynolds number as the result of this experiment.


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