Inertia Effects in MHD Hydrostatic Thrust Bearing

1969 ◽  
Vol 91 (4) ◽  
pp. 589-596 ◽  
Author(s):  
S. Kamiyama

An approximate analytical study is made of inertia effects in magnetohydrodynamic lubrication flow between two parallel disks, one of which rotates at a constant angular velocity in an axial magnetic field. Fairly good accuracy of the approximate solution is confirmed in the special limiting case of zero rotating speed. By the numerical examples, the inertia effects on pressure distribution, load capacity, and frictional torque of the bearing are clearly shown.

1978 ◽  
Vol 100 (2) ◽  
pp. 271-278
Author(s):  
V. K. Kapur ◽  
Kamlesh Verma

An analytical study is presented on the influence of finite wall conductance and inertia effects in magnetohydrodynamic lubrication flow between two parallel disks, one of which is rotating with constant angular velocity, in the presence of the axial magnetic field. Numerical results showing the behavior of wall conductance and inertia effects on pressure distribution, load carrying capacity, critical speed, and frictional torque of the bearing are obtained. Results obtained will provide necessary conditions for wall materials to improve the bearing performance.


1962 ◽  
Vol 13 (1) ◽  
pp. 21-32 ◽  
Author(s):  
W. F. Hughes ◽  
R. A. Elco

The motion of an electrically conducting, incompressible, viscous fluid in the presence of a magnetic field is analyzed for flow between two parallel disks, one of which rotates at a constant angular velocity. The specific application to liquid metal lubrication in thrust bearings is considered. The two field configurations discussed are: an axial magnetic field with a radial current and a radial magnetic field with an axial current. It is shown that the load capacity of the bearing is dependent on the MHD interactions in the fluid and that the frictional torque on the rotor can be made zero for both field configurations by supplying electrical energy through the electrodes to the fluid.


Author(s):  
Xiao-Qing Zhang ◽  
Xiao-Li Wang ◽  
Ren Liu ◽  
Yu-Yan Zhang

The micro hybrid spiral-grooved thrust bearing is a promising candidate to support the rotating elements in power MEMS devices such as micro gas turbine engines. However, the realization of hybrid thrust bearings has encountered a number of technical challenges due to the very high rotating speed and DN number (the product of the inner diameter and the rotational speed of the bearing, mm · rpm) to achieve high power density, the super thin gas film between rotors and thrust pad, and the relative large fabrication uncertainties according to the imperfection of the fabrication technology. In this paper, the configuration of a micro hybrid spiral-grooved thrust bearing for power MEMS is designed, and the steady and dynamic characteristics of this kind of bearing are then analyzed comprehensively, with the consideration of both the rarefaction effects and the influence of potential microfabrication defects. The nonlinear equations of molecular gas-film lubrication describing the gas rarefaction effects in a micro hybrid bearing are discretized by the finite volume method and solved by the Newton–Raphson techniques. The small perturbation technique is employed to study the dynamic behavior of a micro hybrid bearing. The results show that the micro hybrid thrust bearing exhibits better steady-state and dynamic performance than the existing micro hydrodynamic and hydrostatic bearings and that the hybrid bearings are likelier to be stable than their hydrodynamic counterparts, especially when the frequency number is high. The load capacity of the micro hybrid bearing increases slightly with the number of orifices and gradually with the diameter ratio of the orifice. The microfabrication defects of clogged orifices could lessen the load capacity and the dynamic coefficients of the hybrid thrust bearing. The model developed in this paper can serve as a useful tool to provide insight into micro hybrid gas thrust bearing-rotor systems.


1989 ◽  
Vol 111 (2) ◽  
pp. 352-357
Author(s):  
M. Harada ◽  
J. Tsukazaki

To reduce the frictional power loss of hydrostatic thrust bearings, the hydrostatic thrust bearing with a floating disk shaped in a simplified configuration is proposed. And the load capacity and the frictional torque are experimentally investigated in laminar and superlaminar regimes. Following results can be obtained: (1) The disk floats at a certain stable position for given shaft rotational speed and rotates at nearly half rotational speed of the shaft. (2) The frictional torque of this type of the bearing is less than half of a conventional hydrostatic thrust bearing with the same surface configuration as the floating disk.


Author(s):  
Nguyen T. LaTray ◽  
Daejong Kim

This paper details the design and performance of a high-speed (up to 190,000rpm) gas foil thrust bearing (GFTB) test rig to measure bearing load capacity. Several GFTB test rigs were reported in the literature for operating speed up to 90krpm. A few recently presented works show successful runs at 135krpm for testing gas thrust bearing with viscoelastic support and 130krpm tilting pad thrust bearing with compliant structure. However, a GFTB test rig for speed range over 100krpm has not been reported. At high speed operation, the gas film thickness of the GFTB is around a few microns which makes it difficult to achieve in testing. In many cases, the measured thrust load from experiments is well below the predicted data due to difficulty in testing and instrumentation. Difficulty in validating the actual load capacity of the bearings leads to increasing the thrust bearing size to ensure sufficient load capacity in actual applications, which results in higher power consumption. This work presents detail feature of a novel GFTB test rig and test results of 38mm GFTB. The developed test rig runs up to 190krpm and measures bearing load capacity, frictional torque and temperature across bearing ID and OD. The test rig is suitable for testing GFTB with OD from 30 mm to 40 mm. The test facility successfully tests a 38 mm GFTB to its predicted load capacity of 75N (110kPa).


Author(s):  
Yu Guo ◽  
Yu Hou ◽  
Qi Zhao ◽  
Xionghao Ren ◽  
Shuangtao Chen ◽  
...  

Foil bearing is considered to be a promising supporting technology in high-speed centrifugal machinery. Due to the high-speed shearing effect in the viscous lubricant film, heat generation could not be ignored. In this paper, a thermo-elastic model of the multi-leaf foil thrust bearing is proposed to predict its thermal and static characteristics. In the model, modified Reynolds equation, energy equation, and Kirchhoff equation are solved in a coupling way. The contact area between the foil and welding plate is taken into account. Besides, the effect of cooling air on the bearing temperature is investigated. The ultimate load capacity and transient overload failure process of the bearing is analyzed and discussed. The effect of rotation speed on the bearing temperature is more obvious than that of the bearing load. The bearing temperature drops obviously by introducing the cooling air, and the cooling effect is improved with the supply pressure. The transient overload failure of the bearing occurs when the bearing load exceeds the ultimate value.


1977 ◽  
Vol 99 (1) ◽  
pp. 82-88 ◽  
Author(s):  
I. Etsion ◽  
D. P. Fleming

A flat sector shaped pad geometry for gas lubricated thrust bearings is analyzed considering both pitch and roll angles of the pad and the true film thickness distribution. Maximum load capacity is achieved when the pad is tilted so as to create a uniform minimum film thickness along the pad trailing edge. Performance characteristics for various geometries and operating conditions of gas thrust bearings are presented in the form of design curves. A comparison is made with the rectangular slider approximation. It is found that this approximation is unsafe for practical design, since it always overestimates load capacity.


Author(s):  
Bugra Ertas

Abstract The following paper presents a new type of gas lubricated thrust bearing fabricated using additive manufacturing or direct metal laser melting (DMLM). The motivation for the new bearing concept is derived from the need for highly efficient supercritical carbon dioxide turbomachinery in the mega-watt power range. The paper provides a review of existing gas thrust bearing technologies, outlines the need for the new DMLM concept, and discusses proof of concept testing results. The new concept combines hydrostatic pressurization with individual flexibly mounted pads using hermetic squeeze film dampers in the bearing-pad support. Proof-of-concept testing in air for a 6.8" (173mm) outer diameter thrust bearing was performed; with loads up to 1,500 lbs (6.67kN) and a rotating speed of 10krpm (91 m/s tip speed). The experiments were performed with a bent shaft resulting in thrust runner axial vibration magnitudes of 2.9mils (74microns) p-p and dynamic thrust loads of 270 lbs (1.2kN) p-p. In addition, force deflection characteristics of the bearing system are presented for an inlet hydrostatic pressure of 380psi (2.62MPa). Results at 10krpm show that the pad support architecture was able to sustain high levels of dynamic misalignment equaling 6 times the nominal film clearance while demonstrating a unit load carrying capacity of 55psi (0.34Mpa). Gas-film force-deflection tests portrayed nonlinear behavior like a hardening spring, while the pad support stiffness was measured to be linear and independent of film thickness.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Zhiru Yang ◽  
Dongfeng Diao ◽  
Xue Fan ◽  
Hongyan Fan

Nanoparticles-laden gas film (NLGF) was formed by adding SiO2 nanoparticles with volume fraction in the range of 0.014–0.330% and size of 30 nm into the air gas film in a thrust bearing. An effective viscosity of the gas-solid two phase lubrication media was introduced. The pressure distribution in NLGF and the load capacity of the thrust bearing were calculated by using the gas-solid two phase flow model with the effective viscosity under the film thicknesses range of 15–60 μm condition. The results showed that the NLGF can increase the load capacity when the film thickness is larger than 30 μm. The mechanism of the enhancement effect of load capacity was attributed to the increase of the effective viscosity of the NLGF from the pure air film, and the novel lubrication media of the NLGF can be expected for the bearing industry application.


2006 ◽  
Vol 129 (1) ◽  
pp. 106-111 ◽  
Author(s):  
Koichi Matsuda ◽  
Shinya Kijimoto ◽  
Yoichi Kanemitsu

The whirl instability occurs at higher rotating speeds for a full circular fluid-film journal bearing, and many types of clearance configuration have been proposed to solve this instability problem. A clearance configuration of fluid-film journal bearings is optimized in a sense of enhancing the stability of the full circular bearing at high rotational speeds. A performance index is chosen as the sum of the squared whirl-frequency ratios over a wide range of eccentricity ratios, and a Fourier series is used to represent an arbitrary clearance configuration of fluid-film bearings. An optimization problem is then formulated to find the Fourier coefficients to minimize the index. The designed bearing has a clearance configuration similar to that of an offset two-lobe bearing for smaller length-to-diameter ratios. It is shown that the designed bearing cannot destabilize the Jeffcott rotor at any high rotating speed for a wide range of eccentricity ratio. The load capacity of the designed bearings is nearly in the same magnitude as that of the full circular bearing for smaller length-to-diameter ratios. The whirl-frequency ratios of the designed bearing are very sensitive to truncating higher terms of the Fourier series for some eccentricity ratio. The designed bearings successfully enhance the stability of a full circular bearing and are free from the whirl instability.


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