scholarly journals Lubrication of High-Speed, Large Bore Tapered-Roller Bearings

1978 ◽  
Vol 100 (1) ◽  
pp. 31-38 ◽  
Author(s):  
R. J. Parker ◽  
H. R. Signer

The performance of 120.65-mm- (4.75-in.-) bore tapered-roller bearings was investigated at shaft speeds up to 15,000 rpm (1.81 × 106 DN). Temperature distribution and bearing heat generation were determined as a function of shaft speed, radial and thrust loads, lubricant flow rate, and lubricant inlet temperature. Lubricant was supplied either by jets or by a combination of holes through the cone directly to the cone-rib contact and jets at the roller small-end side. Cone-rib lubrication significantly improved high-speed tapered-roller bearing performance, yielding lower cone-face temperatures and lower power loss and allowing lower lubricant flow rates for a given speed condition. Bearing temperatures increased with increased shaft speed and decreased with increased lubricant flow rate. Bearing power loss increased with increased shaft speed and increased lubricant flow rate.

1981 ◽  
Vol 103 (1) ◽  
pp. 13-20 ◽  
Author(s):  
R. J. Parker ◽  
S. I. Pinel ◽  
H. R. Signer

The performance of 120.65-mm (4.75-in.) bore high-speed design tapered roller bearings was investigated at shaft speeds of 20,000 rpm (2.4 million DN) under combined thrust and radial load. The test bearings design was computer optimized for high-speed operation. Temperature distribution and bearing heat generation were determined as a function of shaft speed, radial and thrust loads, lubricant flow rates, and lubricant inlet temperature. The high-speed design tapered roller bearing operated successfully at shaft speeds up to 20,000 rpm under heavy thrust and radial loads. Bearing temperatures and heat generation with the high-speed design bearing were significantly less than those of a modified standard bearing tested previously. Cup cooling was effective in decreasing the high cup temperatures to levels equal to the cone temperature.


1976 ◽  
Vol 98 (4) ◽  
pp. 564-572 ◽  
Author(s):  
J. Y. Liu

This paper presents an analytical study of the load distribution in a tapered roller bearing operating at a high speed and under combined loading. The friction forces at the rolling contacts and the cage forces are not considered. A numerical example showing, among other things, the effects of misalignment and speed on the bearing fatigue life and the sliding velocity at the flange contact is given.


Author(s):  
Michael N. Kotzalas

The original two-parameter Weibull distribution used for rolling element bearing fatigue tends to greatly underestimate life at high levels of reliability. This fact has been proven for through hardened ball, cylindrical and spherical roller bearings, as well as linear ball bearings, by other researchers. However, to date this has not been done with tapered roller bearings (TRB) or case carburized materials, and as such this study was conducted. First, the three-parameter Weibull distribution was utilized to create a mathematical model, and statistical data analysis methods were put into place. This algorithm was then investigated as to its ability to discern the shape of the reliability distribution using known, numerically generated, data sets for two and three-parameter Weibull distributions. After validation, an experimental data set of 9702 TRB’s, 98% of which were case carburized, was collected. Using the developed algorithm on this data set, the overall RMS error was reduced from 26.0% for the standard, two-parameter to 12.2% for the three-parameter Wiebull distribution. Also, the error at 99.9% reliability was reduced from 95.8% to 37%. However, as the results within varied from previously published values at high reliabilities, there is likely a difference in the underlying population and/or dependency on the statistical and mathematical methods utilized. Therefore, more investigation should be conducted in this area to identify the underlying variables and their effects on the results.


Author(s):  
Parbant Singh ◽  
S.P. Harsha

Freight trains run under high service loads during consignment loading and operation so tapered roller bearings are ideally suited to wheel bearing applications. The tapered roller bearings used in the railway industry are of a standard design fixed by the American Association of Railroads regulations. Nowadays rail industry improves the train operating speeds, which means that failure of a bearing will result into a derailment, affecting human lives, network disruption, and damage to the railroad, unplanned maintenance costs, and generating fear in general public about rail transport. So the rail industry has focused on the improvement in maintenance work and improvement in component design. This paper discusses the results of finite element analysis and model analysis of Cartridge Tapered Roller bearing (CTRB). Solid modelling of CTRB has been done using solid works. The CTRB is then discretized using ANSYS software and 3D hexahedral solid elements are used to mesh the components. The effect of vibration modes on the dynamic behaviour and stability of wagon is described. Frequencies up to a range of 100 Hz are considered for mode shapes.


1987 ◽  
Vol 109 (3) ◽  
pp. 471-477 ◽  
Author(s):  
S. Aihara

Conventional formula for calculating the running torque of tapered roller bearings often showed discrepancy from actual running torque, particularly under axial load. Therefore, an equation was formulated based on the knowledge of EHL rolling resistance and EHL oil film thickness. Careful examination of actual bearing running torque suggested the load dependency of EHL rolling resistance which previous theory did not include. Such load effect was confirmed by means of two disc machine and the equation was partly corrected. A new running torque formula of a tapered roller bearing under axial load was proposed and good agreement with actual bearing torque was confirmed.


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